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Patent Abstract
A method and system for creating an article of jewelry that contains
an anatomical image using a digital image of an anatomical body
part such as a fingerprint, handprint, footprint, or the like to
create a computer numeric controlled (CNC) software program that
drives a machine for producing a wax model of the anatomical image.
The wax model is used in a lost wax casting process to create a
casting that is used in an article of jewelry. The present invention
further provides an article of jewelry containing a novel bail assembly
for attaching the article of jewelry to a chain or the like in an
aesthetically pleasing manner that hides the attachment hole of
the casting.
Patent Claims
1. A method for creating an article of jewelry that contains an
anatomical image, the method comprising the steps of: a.) taking
a print of an anatomical part; b.) creating a digital image file
by taking a digital photograph of the print of an anatomical part;
c.) converting the digital image file to a computer numeric control
machine language program; d.) loading the computer numeric control
machine language program on a computer numeric control machine;
e.) placing a sheet of machinable wax proximate the computer numeric
control machine; f.) executing the computer numeric control machine
language program on the computer numeric control machine; g.) cutting
a wax model of an anatomical image in the sheet of machinable wax
using the computer numeric control machine; h.) removing the anatomical
image from the sheet of machinable wax; i.) creating a mould from
the wax model of the anatomical image; j.) using the mould to create
a casting from the wax model of the anatomical image; and k.) attaching
a finding to the casting.
2. The method for creating an article of jewelry that contains
an anatomical image as recited in claim 1 wherein the method further
comprises the step of despruing, polishing and finishing the casting
of the anatomical image.
3. The method for creating an article of jewelry that contains
an anatomical image as recited in claim 1 wherein the anatomical
image is a fingerprint.
4. The method for creating an article of jewelry that contains
an anatomical image as recited in claim 1 wherein the anatomical
image is a footprint.
5. The method for creating an article of jewelry that contains
an anatomical image as recited in claim 1 wherein the anatomical
image is a handprint.
6. The method for creating an article of jewelry that contains
an anatomical image as recited in claim 1 wherein the anatomical
image is a noseprint.
7. An article of jewelry containing an anatomical image, the article
of jewelry created according to the method of claim 1.
8. A system for creating an article of jewelry that contains an
anatomical image, the system comprising: a.) a digital image file
of an anatomical image; b.) a software program to convert the digital
image file of an anatomical image to a computer numeric control
machine language program; c.) a computer numeric control machine
language program created from the software program; d.) a computer
numeric control machine; e.) a jig to secure a sheet of machinable
wax while the computer numeric control machine cuts a wax model
of the anatomical image; f.) a wax model of the anatomical image
made with the computer numeric control machine; and g.) means for
metal casting the wax model of the anatomical image.
9. The system for creating an article of jewelry as recited in
claim 8 wherein the computer numeric control machine includes a
rotary cutter.
10. The system for creating an article of jewelry as recited in
claim 8 wherein the computer numeric control machine includes a
laser.
11. The system for creating an article of jewelry as recited in
claim 8 wherein the anatomical image is a fingerprint.
12. The system for creating an article of jewelry as recited in
claim 8 wherein the anatomical image is a footprint.
13. The system for creating an article of jewelry as recited in
claim 8 wherein the anatomical image is a handprint.
14. The system for creating an article of jewelry as recited in
claim 8 wherein the anatomical image is a noseprint.
15. An article of jewelry comprising: a.) an anatomical image;
b.) a hole adjacent to the anatomical image; and c.) a bail to hide
the hole, the bail containing a pin that is placed through the hole.
16. The article of jewelry of claim 15 wherein the anatomical image
is a fingerprint.
17. The article of jewelry of claim 15 wherein the anatomical image
is a footprint.
18. The article of jewelry of claim 15 wherein the anatomical image
is a handprint.
19. The article of jewelry of claim 15 wherein the anatomical image
is a noseprint.
20. The article of jewelry of claim 15 further comprising a stone
attached to said bail.
21. The article of jewelry of claim 15 further comprising an inscription.
Patent Description
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS
[0001] This application claims the benefit of the filing date of
U.S. Provisional patent application Serial No. U.S. Ser. No. 60/641,792
filed on Jan. 6, 2005.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] This invention relates generally to articles of jewelry
and methods of manufacturing articles of jewelry, and more particularly
to an article of jewelry and a method of manufacturing an article
of jewelry where the article of jewelry bears a reproduction of
an anatomical part such as a fingerprint, a handprint, a footprint,
or the like.
[0004] 2. Description of the Related Art
[0005] The related art has disclosed various articles of jewelry
that are ornamented with representations of fingerprints. Reference
may be had, e.g., to U.S. Pat. No. 964,499 that discloses an impressionable
mould used to create a casting of a fingerprint image. Other patents,
for example, German Patent 2903728, U.S. Pat. No. 4,993,472, use
hot wax to obtain the impression of a fingerprint for the purpose
of creating a metal casting. U.S. Pat. No. 6,435,255 also uses wax
to obtain the impression of a fingerprint, but improves upon the
previous art by using a soft wax bonded to a hard wax substrate
to obtain an impression of a fingerprint. U.S. Design Pat. No. 407,660
discloses an ornamental design for an article of jewelry with a
textured surface in the form of a fingerprint.
[0006] The methods disclosed in the related art create a mirror
image wax impression of a fingerprint that are capable of creating
only a single casting per impression. Further, the methods previously
disclosed in the related art subject an individual to direct contact
with wax that may either create a residue on the individual's finger,
or may expose the individual to hot wax and the discomfort associated
with contacting hot wax. This discomfort is of particular concern
to individuals such as young children or the elderly. In addition,
often times it may be desirable to create an anatomical reproduction
of a deceased family member's fingerprint, footprint, or handprint
in an article of jewelry. The methods of the related art are limited
in their ability to reproduce additional copies of a deceased individual's
fingerprint or the like.
[0007] It is an object of the present invention to provide a method
of manufacturing an article of jewelry that creates a true reproduction
of an anatomical part such as a fingerprint, footprint, handprint,
or the like. It is another object of the present invention to provide
a method of manufacturing an article of jewelry that can produce
multiple castings of an image of an anatomical part from a single
impression of that anatomical part. It is a further object of the
present invention to provide a method of manufacturing an article
of jewelry that creates a true and accurate reproduction of a fingerprint
that is of the same general shape as the fingerprint itself, e.g.,
an oval reproduction of said fingerprint. It is still another object
of the present invention to provide an article of jewelry that contains
a novel bail assembly for attaching the article of jewelry to a
chain or the like in an aesthetically pleasing manner that hides
an attachment hole of the article of jewelry.
BRIEF SUMMARY OF THE INVENTION
[0008] In accordance with the present invention, there is provided
a method for creating an article of jewelry that contains an anatomical
image, the method comprising the steps of taking a print of an anatomical
part, creating a digital image file by taking a digital photograph
of the print of an anatomical part, converting the digital image
file to a computer numeric control machine language program, loading
the computer numeric control machine language program on a computer
numeric control machine, placing a sheet of machinable wax proximate
the computer numeric control machine, executing the computer numeric
control machine language program on the computer numeric control
machine, cutting a wax model of an anatomical image in the sheet
of machinable wax using the computer numeric control machine, removing
the anatomical image from the sheet of machinable wax, creating
a mould from the wax model of the anatomical image, using the mould
to create a casting from the wax model of the anatomical image,
and attaching a finding to the casting.
[0009] The foregoing paragraph has been provided by way of introduction,
and is not intended to limit the scope of the following claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The invention will be described by reference to the following
drawings, in which like numerals refer to like elements, and in
which:
[0011] FIG. 1 is a perspective view of a wax jig and a sheet of
machinable wax;
[0012] FIG. 2 is a bottom plan view of a wax jig with a sheet of
machinable wax placed in the jig;
[0013] FIG. 3 is a perspective view of a wax jig and a sheet of
machinable wax showing wax punches and wax alignment sprues;
[0014] FIG. 4 is a top plan view of a wax jig with a sheet of machinable
wax placed in the jig;
[0015] FIG. 5 is a perspective view of a vacuum table;
[0016] FIG. 6 is a front elevation view of a CNC machine with the
vacuum table installed;
[0017] FIG. 7 is another front elevation view of a CNC machine;
[0018] FIG. 8 is a front plan view of an article of jewelry portraying
the image of a fingerprint;
[0019] FIG. 9 is a back plan view of an article of jewelry showing
a cast inscription;
[0020] FIG. 10 is a front plan view of an article of jewelry portraying
an image of a footprint;
[0021] FIG. 11 is a front plan view of an article of jewelry portraying
an image of a handprint;
[0022] FIG. 12 is a front plan view of a tie tack portraying an
image of a fingerprint;
[0023] FIG. 13 is a side elevation view of a bail showing a unique
pin and socket assembly;
[0024] FIG. 14 is a process diagram showing a method of creating
CNC machine code used to manufacture an article of jewelry; and
[0025] FIG. 15 is a process diagram showing a method of manufacture
of an article of jewelry.
[0026] The present invention will be described in connection with
a preferred embodiment, however, it will be understood that there
is no intent to limit the invention to the embodiment described.
On the contrary, the intent is to cover all alternatives, modifications,
and equivalents as may be included within the spirit and scope of
the invention as defined by the appended claims.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] A portion of the disclosure of this patent document contains
material which is subject to copyright protection. The copyright
owner has no objection to the facsimile reproduction by anyone of
the patent document or the patent disclosure, as it appears in the
Patent and Trademark Office patent files or records, but otherwise
reserves all copyrights whatsoever.
[0028] For a general understanding of the present invention, reference
is made to the drawings. In the drawings, like reference numerals
have been used throughout to designate identical elements.
[0029] FIG. 1 is a perspective view of a wax jig and a sheet of
machinable wax. Referring to FIG. 1, a wax jig 2 is shown. The wax
jig 2 is made from a rigid material such as aluminum using standard
machining and fabrication techniques. The wax jig 2 is used to prepare
a sheet of machinable wax 8 for machining and cutting an image or
a plurality of images of an anatomical part in the sheet of machinable
wax 8. The wax jig 2 may be assembled from several flat elements
and assembled using hardware such as bolts 6. The wax jig 2 contains
a wax jig slot 10 to receive a sheet of machinable wax 8. The wax
jig 2 may contain punch bit holes 4 that are used to retain a wax
punch (not shown) that is used to cut alignment holes (not shown)
in the sheet of machinable wax 8. The purpose of the alignment holes,
as will be further described in this specification, is to align
and prevent motion of the sheet of machinable wax 8 while it is
undergoing machining and cutting operations.
[0030] FIG. 2 shows a bottom plan view of the wax jig 2 with a
sheet of machinable wax 8 placed in the jig. Punch bit holes 4 are
shown. The purpose of the punch bit holes is to retain and guide
wax punches as they are pushed through the sheet of machinable wax
8, creating sprues in the sheet of machinable wax 8 that are used
to align the sheet of machinable wax in subsequent machining operations
that will be described later in this specification. Wax punches
are illustrated in FIG. 4.
[0031] FIG. 3 shows a perspective view of a wax jig 2 and a sheet
of machinable wax 8 showing the wax punches 12 removed from the
punch bit holes 4. The wax punches 12 in some embodiments of the
present invention are made of brass and stainless steel, although
other metals and plastics would work equally as well. The wax punches
12 contain a sharp wax punch bit 16 that is used to cut alignment
sprues 18 in the sheet of machinable wax 8. In use, the sheet of
machinable wax 8 is inserted in the wax jig slot 10. The wax punch
bits 16 are inserted into the punch bit holes 4 with sufficient
force to cut alignment sprues 18 in the sheet of machinable wax
8. The insertion of the wax punch bits 16 into the punch bit holes
4 and through the sheet of machinable wax 8 may be performed by
hand, or, in some embodiments of the present invention, the insertion
of the wax punch bits 16 into the punch bit holes 4 and through
the sheet of machinable wax 8 may be performed with the assistance
of a mechanical or electrical device such as a hydraulic cylinder
or a solenoid. The primary purpose of the wax jig 2 is to position
the alignment sprues 18 and rigidly retain the sheet of machinable
wax 8 while the wax punch bits 16 are pushed through the sheet of
machinable wax 8.
[0032] Referring now to FIG. 4, a top plan view of a wax jig with
a sheet of machinable wax placed in the wax jig is shown. In FIG.
4, wax punches 12 are clearly visible, and are inserted in the punch
bit holes 4 that are shown previously in FIGS. 1 and 2. While a
sheet of machinable wax is placed in the wax jig 2, the wax punches
12 are pushed through the punch bit holes 4 to cut alignment sprues
in the sheet of machinable wax 8 to assist in subsequent machining
operations. FIG. 4 also shows holes 14 that are used to assemble
the wax jig 2 using hardware such as bolts 6 that are shown previously
in FIGS. 1 and 2.
[0033] In manufacturing the article of jewelry, once the sheet
of machinable wax 8 is punched to create alignment sprues 18, the
sheet of machinable wax 8 is now ready to be machined and cut as
will be further described by way of FIGS. 5, 6, and 7.
[0034] Referring now to FIG. 5, a perspective view of a vacuum
table is shown. The primary purpose of the vacuum table 50 is to
retain the sheet of machinable wax 8 (not shown in FIG. 5, see FIGS.
1, 2, 3 and 4) while subsequent machining operations are performed,
as will be described later in this specification. Using a sheet
of machinable wax 8 that has been prepared with alignment sprues
18 as previously described (not shown in FIG. 5, refer to FIG. 3),
the sheet of machinable wax 8 (not shown) is placed on the vacuum
table 50. The alignment sprues 18 of the prepared sheet of machinable
wax 8 (not shown) are placed over the alignment stubs 51, the result
of this operation being that the sheet of machinable wax 8 is properly
aligned on the vacuum table 50. Proper alignment refers to the correct
placement of the sheet of machinable wax with respect to subsequent
machining operations that will be described later in this specification.
Proper alignment refers to placement of the sheet of machinable
wax 8 (not shown) in all three dimensions, including adequate physical
contact between the sheet of machinable wax 8 (not shown) and the
gasket 52 to provide for a vacuum seal. The vacuum table 50 is supplied
with vacuum through a series of channels (not shown) within the
vacuum table 50. The series of channels are supplied vacuum through
a vacuum line 58 that is connected to the vacuum table 50 with a
vacuum connector 60. Each of the channels within the vacuum table
50 terminate at a vacuum hole 54. In some embodiments of the present
invention, each vacuum hole 54 may be located below a location on
the machinable wax sheet 8 where a wax workpiece will be cut in
subsequent machining operations. A wax workpiece is defined as a
representative image of an article of jewelry to be used in a lost
wax casting operation that is defined later in this specification,
and is commonly known to those skilled in the art. In one embodiment
of the present invention, there are twenty vacuum holes 54. More
or less vacuum holes 54 may be used depending on the quantity of
workpieces to be cut from the machinable wax sheet 8. Surrounding
each vacuum hole 54 may be an outline 56 of the workpiece to be
cut from the machinable wax sheet 8.
[0035] FIG. 6 is a front elevation view of a computer-numeric controlled
(CNC) machine 64 with the vacuum table 50 installed. The machinable
wax sheet 8 is shown in position on the vacuum table 50. The vacuum
table 50 is attached to an X-Y table 70. The X-Y table 70 allows
for translation and alignment in two dimensions (the X-axis and
the Y-axis) in relation to a computer-numeric controlled (CNC) cutter
head 62. As is known to those skilled in the art, the computer-numeric
controlled (CNC) machine moves a computer-numeric controlled (CNC)
cutter head 62 in response to a computer program. The computer-numeric
controlled (CNC) cutter head 62 contains a rotating bit (not shown),
and moves in all three dimensions in response to control logic contained
either within the computer-numeric controlled (CNC) machine 64 or
within an external computer connected to the computer-numeric controlled
(CNC) machine 64. A computer monitor 66 may be used to convey information
about the machining operation to the operator of the computer-numeric
controlled (CNC) machine 64. A positioning readout 68 may also be
used to assist with the manufacturing process.
[0036] The CNC machine 64 cuts multiple wax workpieces that are
used in a subsequent lost wax casting process. To create the wax
workpieces, a fingerprint or other image is taken using a technique
such as placing the finger on a sheet of carbon paper, removing
the finger from the carbon paper, and impressing the finger upon
a sheet of paper. The fingerprint or other image is then photographed
using a digital camera that is set up to take close range images.
Other images may include footprints, handprints, noseprints, and
the like. The digital image of the fingerprint or other image is
then stored in a digital file format such as a jpeg file format
or other file format known to those skilled in the art. The digital
file may then be further processed and enhanced on a computer to
obtain desired properties such as shading, depth, and the like.
The digital file is later converted to a computer language that
is used to control a CNC machine, such as G code. This technique
eliminates the risk of hot wax burns, creates a direct image (not
a mirror image) of the fingerprint or other image, and allows for
the creation of multiple wax workpieces and subsequently multiple
lost wax castings. The image can also be archived. The backside
of the wax workpiece may also contain letters and numbers such as
a person's name, date of birth, and the like. The letters and numbers
may be cast by creating a digital image of the inscription, storing
the digital image in a digital file format such as a jpeg format,
and converting the digital file to a computer language that is used
to control a CNC machine, such as G code. Other embodiments of the
present invention may use laser etching equipment in place of the
CNC machine, as would be known to those skilled in the art.
[0037] Referring again to FIG. 6, to create the wax workpieces
from the machinable wax sheet 8, the machinable wax sheet 8 is installed
on the vacuum table 50 using the alignment sprues 18 and the alignment
stubs 51. The vacuum is applied through the attached vacuum line
58, and the CNC machine 64 is operated with the appropriate machine
control software. The X-Y table 70 moves in accordance with the
machine control software to cut one side of the wax workpieces.
Once the CNC cutting is complete, the machinable wax sheet 8 is
removed from the vacuum table 50, flipped over, and reinstalled
on the vacuum table 50 in such a manner as to allow the second side
of the wax workpiece to be cut by the CNC cutter head 62. The proper
alignment of the machinable wax sheet 8 and subsequent wax workpieces
is accomplished through the use of the alignment sprues 18 and the
alignment stubs 51 in conjunction with proper operator procedures.
[0038] Once the wax workpieces are cut from the machinable wax
sheet 8, each machined wax workpiece is invested and cast using
the age-old technique of lost wax casting. The casting metal may
be gold, silver, platinum, an alloy, or the like. The finished casting
may be fabricated into a necklace, bracelet, ring, or other article
of jewelry. The article of jewelry may be decorated with faceted
stones, cabochons, or other decorative items that are known to those
skilled in the art.
[0039] FIG. 7 provides another front elevation view of a CNC machine
showing in more detail the cutter head 62 and the machinable wax
sheet 8 that is in place for machining operations.
[0040] Referring now to FIG. 8, a front plan view of an article
of jewelry portraying the image of a fingerprint is shown. The article
of jewelry is a pendant 80, and was manufactured using an inventive
method that is one object of the present invention. The pendant
80 was cast with a fingerprint image 82. Other anatomical images
such as, but not limited to, footprints, handprints, noseprints,
and the like, may also be used without departing from the spirit
and scope of the present invention. The pendant further contains
a bail hole 84. The bail hole 84 contains a novel bail 86 that is
another object of the present invention, and is shown in more detail
in FIG. 13. The bail 86 provides an attachment point for securing
the pendant 80 to a chain 88. The bail 86 may further be decorated
with faceted stones, cabochons, or other items known to those skilled
in the art.
[0041] Referring to FIG. 9, a back plan view of an article of jewelry
is shown. The article of jewelry was manufactured using an inventive
method that is an object of the present invention. The back plan
view of the article of jewelry may, in one embodiment, contain an
inscription 90. The inscription 90 may be cast using the lost wax
method of casting.
[0042] Referring now to FIG. 10, a front plan view of a pendant
100 is shown with an image of a footprint 102. The footprint image
102 was reduced in size using a digital photographic technique,
and was manufactured using an inventive method that is an object
of the present invention. The pendant 100 was cast with a footprint
image 102. The pendant further contains a bail hole 104. The bail
hole 104 contains a novel bail 106 that is another object of the
present invention, and is shown in more detail in FIG. 13. The bail
106 provides an attachment point for securing the pendant 100 to
a chain 88. The bail 106 may further be decorated with a faceted
stone setting 108, cabochons, or other items known to those skilled
in the art. The back of the pendant 100 may contain an inscription
such as shown in FIG. 9.
[0043] Referring now to FIG. 11, a front plan view of a pendant
200 is shown with an image of a handprint 202. The handprint image
202 was reduced in size using a digital photographic technique,
and was manufactured using an inventive method that is an object
of the present invention. The pendant 200 was cast with a handprint
image 202. The pendant further contains a bail hole 204. The bail
hole 204 contains a novel bail 206 that is another object of the
present invention, and is shown in more detail in FIG. 13. The bail
206 provides an attachment point for securing the pendant 200 to
a chain 88. The bail 206 may further be decorated with a faceted
stone, cabochons, or other items known to those skilled in the art.
The back of the pendant 200 may contain an inscription such as shown
in FIG. 9.
[0044] Referring to FIG. 12, a front plan view of a tie tack 300
portraying an image of a fingerprint 302 is shown. The tie tack
300 was manufactured using an inventive method that is an object
of the present invention. In other embodiments, the tie tack 300
may portray an image of a footprint, a handprint, or the like.
[0045] The pendants 80, 100, and 200 previously described and illustrated
in FIGS. 8 and 9, 10, and 11 respectively use a novel bail to attach
the cast article of jewelry to a chain. The bail 86, 106, and 206
also illustrated in FIGS. 8 and 9, 10, and 11 respectively are designed
to both provide a secure attachment point of the article of jewelry
to a chain and to hide the bail hole 84, 104 and 204 as shown in
FIGS. 8 and 9, 10, and 11 respectively. The bail holes 84, 104,
and 204 detract from the aesthetically pleasing qualities of the
article of jewelry.
[0046] Referring to FIG. 13, a bail 106 is shown. The bail 106
is manufactured using traditional casting techniques for creating
jewelry findings that are known to those skilled in the art. In
some embodiments of the present invention, the bail 106 may contain
a faceted stone setting 110, a cabochon, or other decorative item
known to those skilled in the art. The bail 106 contains a pin 112
and a hole 114. To attach the bail 106 to an article of jewelry,
the pin 112 is inserted through the bail hole 84, 104 or 204. The
bail 106 is then compressed using a jeweler's pliers or similar
tool in a direction indicated as 116 in FIG. 13. Once the bail 106
is compressed such that the pin 112 is inserted into the hole 114,
a TIG welder, jeweler's soldering torch, laser welder, or the like
is used to permanently attach the pin 112 into the hole 114.
[0047] Referring now to FIG. 14, a process diagram 1400 showing
a method of creating CNC machine code used to manufacture an article
of jewelry is shown. In step 1401, an image of an anatomical part
is taken using a technique such as that used for taking fingerprints
where an inked or inkless pad is used to contact a finger, and the
finger is then pressed onto a paper. The resulting image is that
of a fingerprint. Images of footprints may be rendered using similar
techniques. Footprints of newborns are often taken in hospitals
shortly after birth for identification purposes. The rendered image
of the anatomical part from step 1401 is then photographed in step
1403 using a digital camera. The resulting digital image file from
step 1403 is then transferred to a computer in step 1405 using techniques
commonly known to those skilled in the art. In step 1407, the digital
image file of step 1405 may be pre-processed and enhanced using
digital photography software to provide improved image quality.
In step 1409, the digital image file or files are archived and stored
on computer media for future use. In step 1411, a message or an
additional image file is created for use on the back side of the
resulting article of jewelry. In step 1413, the digital image file
or files are converted to computer numeric controlled machine language
such as G code using commercially available software conversion
programs such as a jpeg to G code converter. In step 1415, wax machining
and subsequent casting is performed as described in further detail
by way of FIG. 15.
[0048] Referring now to FIG. 15, a process diagram of a method
of manufacture according to one embodiment of the present invention
is shown. In step 1501, a machinable wax sheet is inserted into
a wax jig. In step 1501, the machinable wax sheet is cut with alignment
sprues using a wax punch pushed through holes in the wax jig. In
step 1505, the machinable wax sheet is removed from the wax jig.
In step 1507, the machinable wax sheet is placed on a vacuum table,
and in step 1509 the machinable wax sheet is aligned on the vacuum
table. In step 1511, the operator ensures that the wax sheet is
adequately seated on a gasket to allow for adequate vacuum on the
wax sheet. In step 1513, vacuum is applied to the vacuum table and
the wax sheet is firmly retained. In step 1515, a computer numerical
controlled routine is executed to cut messages into the wax sheet.
In step 1517, an inspection is made to ensure that the messages
have been properly cut into the wax sheet. This inspection may be
performed manually, or may be performed using imaging or machine
vision inspection techniques known to those skilled in the art.
If the messages are properly cut into the wax sheet, the wax sheet
is removed from the vacuum table in step 1519 and the wax sheet
is flipped over to allow for machining on the back side of the wax
sheet. If the messages are not properly cut from the wax sheet,
the wax sheet is discarded, and a new wax sheet is inserted into
the wax jig and the process is started over. Prior to the restart
of the process, an operator or other individual may wish to determine
why the message was not properly machined in the wax sheet, allowing
for necessary corrections to ensure that the message will be properly
cut. Upon satisfactory cutting of a message in step 1519, and removal
of the wax sheet and flipping of the wax sheet in 1519, the wax
sheet is again aligned on the alignment stubs of the vacuum table
in step 1521. In step 1523, the operator ensures that the wax sheet
is adequately seated on a gasket to allow for vacuum on the wax
sheet that is sufficient to retain the wax sheet during machining
operations. In step 1525, vacuum is applied to the vacuum table
and the wax sheet is firmly retained. In step 1527, a computer numerical
controlled routine is executed to cut images of an anatomical part
into the wax sheet. In step 1529, an inspection is made to ensure
that the images of an anatomical part have been properly cut into
the wax sheet. This inspection may be performed manually, or may
be performed using imaging or machine vision inspection techniques
known to those skilled in the art. If the images of an anatomical
part are properly cut into the wax sheet, in step 1531 a computer
numeric controlled routine is executed to cut wax workpieces from
the wax sheet. In step 1533, the wax workpieces are cast using techniques
known to those skilled in the art. In step 1535, the castings are
desprued, polished and finished. Lastly, in step 1537, findings
are attached to the finished casting. Findings may include rings,
bails, posts, prongs, gemstones, semi-precious stones, cabochons,
chains, links, bezels, and the like. In one preferred method of
the present invention, findings include the novel bail 106 illustrated
in FIG. 13.
[0049] It is, therefore, apparent that there has been provided,
in accordance with the various objects of the present invention,
an article of jewelry and a method of manufacturing an article of
jewelry. While the various objects of this invention have been described
in conjunction with preferred embodiments thereof, it is evident
that many alternatives, modifications, and variations will be apparent
to those skilled in the art. Accordingly, it is intended to embrace
all such alternatives, modifications and variations that fall within
the spirit and broad scope of the appended claims. |