|
Patent Abstract
In a solenoid valve having a valve section having a valve member
which comes into contact and separates from a valve seat to switch
passages, and a solenoid portion for driving the valve member, the
solenoid portion includes a fixed core, a bobbin around which a
coil is wound, a cylindrical magnetic cover constituting an outer
profile of the solenoid portion, a magnetic plate and a moving core.
An electrical insulation film is formed on an inner surface or both
inner and outer surfaces of the magnetic cover.
Patent Claims
1. A solenoid valve comprising a valve section having a valve member
which comes into contact and separates from a valve seat to switch
passage, and a solenoid portion for driving the valve member, wherein
the solenoid portion comprises a fixed magnetic member, a bobbin
around which a coil is wound, a cylindrical magnetic cover surrounding
the coil and constituting an outer profile of the solenoid portion,
a magnetic plate provided in the magnetic cover adjacent to the
bobbin, and a moving core which is slidably fitted into center holes
formed such as to pass through the magnetic plate and the bobbin
and which is adsorbed by the fixed magnetic member, an electrical
insulation film is formed on at least an inner surface among inner
and outer surfaces of the magnetic cover.
2. The solenoid valve according to claim 1, wherein the electrical
insulation film is formed by one of the following methods: a method
for painting epoxy resin on the magnetic cover, a method for spraying
fluorocarbon resin, a method for coating ceramic, and a method for
vacuum depositing electrical insulation material.
3. The solenoid valve according to claim 1, wherein the fixed magnetic
member is a fixed core which is fitted and fixed to one end of the
bobbin, the magnetic cover is cylindrical in shape, the magnetic
cover is integrally provided at its axial one end with an occluded
section which comes into contact with the fixed core, and is provided
at its other end with an opening section.
4. The solenoid valve according to claim 3, wherein the magnetic
cover has a contact surface or joint surface with respect to a member
constituting a magnetic circuit, and a film non-formed portion having
no insulation film is formed on the contact surface or joint surface.
5. The solenoid valve according to claim 1, wherein the magnetic
cover comprises a cylindrical cover provided at its axial opposite
ends with opening sections, and a magnetic cap for closing one of
the opening sections, the fixed magnetic member is a fixed core
fixed to the magnetic cap, and the fixed core is inserted into the
center hole of the bobbin.
6. The solenoid valve according to claim 5, wherein the magnetic
cover has a contact surface or joint surface with respect to a member
constituting a magnetic circuit, and a film non-formed portion having
no insulation film is formed on the contact surface or joint surface.
7. The solenoid valve according to claim 1, wherein the magnetic
cover comprises a cylindrical cover provided at its axial opposite
ends with opening sections, and a magnetic cap for closing one of
the opening sections, the magnetic cap is thicker than the cylindrical
cover and also functions as the fixed magnetic member.
8. The solenoid valve according to claim 7, wherein the magnetic
cover has a contact surface or joint surface with respect to a member
constituting a magnetic circuit, and a film non-formed portion having
no insulation film is formed on the contact surface or joint surface.
9. The solenoid valve according to claim 1, wherein a shape of
a cross section of each of the bobbin, the center holes of the magnetic
plate and the moving core is long ellipse or oval shape.
Patent Description
TECHNICAL FIELD
[0001] The present invention relates to a solenoid valve capable
of easily securing insulation performance of the solenoid valve
without subjecting a coil of the solenoid valve to an insulating
treatment.
BACKGROUND ART
[0002] In a solenoid valve having a valve member which switches
passages by approaching a valve seat in a valve body, and a solenoid
portion which drives the valve member in a direction approaching
and separating from the valve seat, a coil of the solenoid portion
is subjected to an integral sealing treatment using resin or an
insulating treatment by means of resin tape after a magnet wire
is wound around a bobbin. Therefore, there is a problem that the
outside shape of the solenoid valve becomes large and the number
of operation steps is increased. A magnetic cover is subjected to
an anticorrosion surface treatment.
DISCLOSURE OF THE INVENTION
[0003] It is a technical object of the present invention to provide
a solenoid valve in which the insulation performance of the solenoid
valve can easily be secured without subjecting the coil of the solenoid
valve to an insulating treatment, the outside shape of the solenoid
valve is not increased and the number of operation steps is small.
[0004] It is another technical object of the invention to provide
a solenoid valve capable of effectively the insulating treatment
of the magnetic cover and capable of omitting the anticorrosion
surface treatment of the magnetic cover.
[0005] To achieve the above objects, the present invention provides
a solenoid valve comprising a valve section having a valve member
which comes into contact and separates from a valve seat to switch
passage, and a solenoid portion for driving the valve member, wherein
the solenoid portion comprises a fixed magnetic member, a bobbin
around which a coil is wound, a cylindrical magnetic cover surrounding
the coil and constituting an outer profile of the solenoid portion,
a magnetic plate provided in the magnetic cover adjacent to the
bobbin, and a moving core which is slidably fitted into center holes
formed such as to pass through the magnetic plate and the bobbin
and which is adsorbed by the fixed magnetic member, an electrical
insulation film is formed on at least an inner surface among inner
and outer surfaces of the magnetic cover.
[0006] In the present invention, the electrical insulation film
is formed by one of the following methods: a method for painting
epoxy resin on the magnetic cover, a method for spraying fluorocarbon
resin, a method for coating ceramic, and a method for vacuum depositing
electrical insulation material (CVD).
[0007] According to one of concrete embodiments of the invention,
the fixed magnetic member is a fixed core which is fitted and fixed
to one end of the bobbin, the magnetic cover is cylindrical in shape,
the magnetic cover is integrally provided at its axial one end with
an occluded section which comes into contact with the fixed core,
and is provided at its other end with an opening section.
[0008] According to another concrete embodiment of the invention,
the magnetic cover comprises a cylindrical cover provided at its
axial opposite ends with opening sections, and a magnetic cap for
closing one of the opening sections, the fixed magnetic member is
fixed to the magnetic cap, and inserted into the center hole a of
the bobbin.
[0009] According to another concrete embodiment of the invention,
the magnetic cover comprises a cylindrical cover provided at its
axial opposite ends with opening sections, and a magnetic cap for
closing one of the opening sections, the magnetic cap is thicker
than the cylindrical cover and also functions as the fixed magnetic
member.
[0010] In the invention, it is preferable that the magnetic cover
has a contact surface or joint surface with respect to a member
constituting a magnetic circuit, and a film non-formed portion having
no insulation film is formed on the contact surface or joint surface.
[0011] According to a preferred embodiment of the invention, a
shape of a cross section of each of the bobbin, the center holes
of the magnetic plate and the moving core is long ellipse or oval
shape.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] FIG. 1 is a side sectional view showing one embodiment of
the solenoid valve according to the present invention, wherein a
left half of a valve section and a solenoid portion shows a non-energization
state with respect to the solenoid portion, and a right half shows
an energization state with respect to the solenoid portion.
[0013] FIG. 2 is a vertical sectional view of the embodiment.
[0014] FIG. 3 is a partially plan sectional view of the embodiment.
[0015] FIG. 4 is a sectional view of an essential portion of the
embodiment at a position (taken along an arrow IV in FIG. 5) different
from that shown in FIG. 1.
[0016] FIG. 5 is a partial vertical sectional view of the embodiment
at a position different from that shown in FIG. 2.
[0017] FIG. 6 is a partial plan sectional view of the embodiment
at a position (taken along an arrow VI in FIG. 5) different from
that shown in FIG. 3.
[0018] FIG. 7 is an exploded perspective view showing a structure
of the solenoid portion in the embodiment.
[0019] FIG. 8 is a side sectional view showing another embodiment
of the solenoid valve according to the present invention, wherein
a left half of the valve section and the solenoid portion shows
a non-energization state with respect to the solenoid portion, and
a right half shows an energization state with respect to the solenoid
portion.
[0020] FIG. 9 is an exploded perspective view showing a structure
of the solenoid portion in the embodiment.
[0021] FIG. 10 is a side sectional view showing another embodiment
of the solenoid valve according to the present invention, wherein
a left half of the valve section and the solenoid portion shows
a non-energization state with respect to the solenoid portion, and
a right half shows an energization state with respect to the solenoid
portion.
BEST MODE FOR CARRYING OUT THE INVENTION
[0022] FIGS. 1 to 7 show a first embodiment of a solenoid valve
according to the present invention. The solenoid valve comprises
a valve section 1 constituting a three-port connection valve, and
a solenoid portion 2 for driving the valve section 1. A terminal
casing 3 for energizing the solenoid portion 2 is provided along
outer sides of the valve section 1 and the solenoid portion 2.
[0023] A valve body 10 in the valve section 1 is made of electrical
insulation synthetic resin. The valve body 10 includes an input
port P, an output port A, a discharge port R and a valve chamber
11 with which these ports are in communication. The valve chamber
11 is formed in a valve hole which opens at an outer end surface
of the valve body 10 opposite from a joint surface 10a of the valve
body 10 with respect to the solenoid portion 2. The input port P
and the output port A which open at a side surface of the valve
body 10 are brought into communication with the valve chamber 11
in succession from an opening section of a valve hole of the valve
body 10. The discharge port R opens at a discharge valve seat 16
provided on an inner deep surface of the valve hole. Accommodated
in the valve chamber 11 are a valve seat body 12 having a supply
valve seat 15 which is in communication with the input port P through
a passage 14, and a poppet type valve member 20 which selectively
approach and separates from the supply valve seat 15 and the discharge
valve seat 16. The valve hole opening section is closed by a presser
plate 19.
[0024] The valve seat body 12 is provided around the valve seat
body with the passage 14 which opens at a position where the passage
14 is in communication with the input port P. A diameter of the
valve seat body 12 on the side of the presser plate 19 is smaller
than a diameter of a portion of the valve seat body 12 where the
passage 14 is provided. The valve seat body 12 is fitted into a
cylindrical valve seat body receiving section 19a of the presser
plate 19. The other end of the passage 14 opens in a supply valve
seat 15 which is opposed to the valve member 20. Seal members 13a
and 13b are disposed on the opposite sides of the passage 14 between
the passage 14 and an inner surface of the valve chamber 11 to seal
therebetween. In the sealed state, the valve seat body 12 is accommodated
in the valve seat body receiving section 19a such that the valve
seat body 12 can move in an axial direction of the valve hole. A
space between the valve seat body 12 and the presser plate 19 opens
into outside through a vent 19b.
[0025] A moving range of the valve seat body 12 toward the valve
member 20 is limited by a stopper section 21 formed in the valve
chamber 11. The stopper section 21 is provided at such a position
where when the solenoid portion 2 is energized, the supply valve
seat 15 is allowed to approach the valve member 20 which is in an
abutment position against the discharge valve seat 16 and stops
the valve member 20.
[0026] The valve seat body 12 includes a first fluid pressure application
surface 17 and a second fluid pressure application surface 18 to
which fluid pressure flowing into the passage 14 from the input
port P applies. The first fluid pressure application surface 17
generates an application force which pushes the valve seat body
12 toward the valve member 20. The second fluid pressure application
surface 18 generates an application force which pushes the valve
seat body 12 in the opposite direction. A fluid pressure application
effective area of the first fluid pressure application surface 17
is set greater than that of the second fluid pressure application
surface 18. This area difference is formed by providing the valve
seat body 12 with a small diameter portion which is inserted into
the valve seat body receiving section 19a, and by forming a portion
of the small diameter portion which faces the passage 14 as the
second fluid pressure application surface 18.
[0027] Although the valve seat body 12 moves in the axial direction
of the valve hole in this embodiment, the valve seat body 12 may
be fixed of course.
[0028] The valve member 20 is disposed in the valve chamber 11
between the supply valve seat 15 and the discharge valve seat 16,
and selectively opens and closes both the valve seats 15 and 16
by supplying current to the solenoid portion 2 or cutting the supply
of current to the solenoid portion 2. In order to open and close
the valve member 20 by the solenoid portion 2, the valve member
20 is provided with a pair of push rods 20b which are integrally
formed on a cover 20a which is put on an outer periphery of the
valve member 20, the push rods 20b are led out (see FIG. 2) toward
the solenoid portion 2 from a hole formed in the valve body 10 at
a position astride the discharge valve seat 16, and tip ends of
the push rods 20b are brought into abutment against a moving core
33 of the solenoid portion 2.
[0029] A poppet spring 25 for pushing the valve member 20 toward
the discharge valve seat 16 is interposed between the valve member
20 and a periphery of the supply valve seat 15 of the valve seat
body 12. A biasing force of the poppet spring 25 does not exceed
a biasing force generated in the valve seat body 12 by the area
difference between the first and second fluid pressure application
surfaces 17 and 18 in the valve seat body 12.
[0030] As clearly shown in FIGS. 1 to 3 and 7, the solenoid portion
2 comprises a fixed core 32 as a fixed magnetic member, a bobbin
30 around which a coil 31 is wound, a prismatic magnetic cover 34
surrounding the coil 31 and constituting a profile of the solenoid
portion, a magnetic plate 35 provided in the magnetic cover 34 adjacent
to the bobbin 30, and the moving core 33 which is slidably fitted
into a center hole 30a of the bobbin 30 and a center hole 35a of
the magnetic plate 35. The moving core 33 is attracted by the fixed
core 32.
[0031] More specifically, the magnetic cover 34 is made of magnetic
material (iron plate) by deep-drawing. The magnetic cover 34 comprises
a cylindrical section 34a having a rectangular cross section, an
occluded section 34b integrally formed on one end of the cylindrical
section 34a in its axial direction, and an opening section 34c formed
in the other side of the cylindrical section 34a. An inner surface
and an outer surface of the magnetic cover 34 are formed with thin
electrical insulation films 41 made of electrical insulation material.
[0032] The bobbin 30 includes a cylindrical portion 30b around
which the coil 31 is wound, and flange portions 30c and 30d which
are integrally formed on opposite ends of the cylindrical portion
30b. The fixed core 32 is provided at its one end with a magnetic
pole surface 32a and at its other end with a flange portion 32b.
In a state in which an end of the flange portion 32b slightly projects
from an upper surface of the flange portion 30c of the bobbin 30,
the fixed core 32 is fitted and fixed into one end of the center
hole 30a of the bobbin 30.
[0033] The occluded section 34b of the magnetic cover 34 comes
into contact with the fixed core 32 and the magnetic cover 34 covers
the fixed core 32. The magnetic cover 34, the fixed core 32, the
moving core 33 and the magnetic plate 35 form a magnetic path around
the coil 31.
[0034] Cross sections of the fixed core 32 and the moving core
33 are formed into an ellipse or an oval shape. With this design,
they can efficiently generate magnetic attraction force. With this,
center holes of the bobbin 30 and the magnetic plate 35 have the
same shapes.
[0035] The magnetic cover 34 has a shape which can cover the entire
fixed core 32, moving core 33, bobbin 30, coil 31 and magnetic plate
35. The magnetic cover 34 is provided at its side surface with a
mounting hole 36 of the terminal casing 3. Alternatively, the mounting
hole 36 may be omitted, and the terminal casing may be adhered or
fixed by means which does not hinder the liquid-tightness of the
magnetic cover 34. With this design also, the waterproof and slip
resistance of the solenoid portion 2 can be secured.
[0036] The bobbin 30 is provided with a pair of energization terminals
40 which constitute an energization system for the solenoid portion
2 (FIG. 7), and the energization terminals 40 project toward an
opened end of the magnetic cover 34 through notches of the magnetic
plate 35.
[0037] A ring 37 made of synthetic resin is fitted over an outer
end of the moving core 33. A return spring 38 of the moving core
33 is compressed between the ring 37 and the magnetic plate 35.
The ring 37 also has a function as a stopper which stops the moving
core 33 immediately before it is adsorbed by the fixed core 32.
In the drawing, a reference number 39 represents a seal material.
[0038] As a method for forming an insulation film 41 on the magnetic
cover 34, there are a method for painting epoxy resin on the magnetic
cover 34, a method for spraying fluorocarbon resin on the magnetic
cover 34, a method for coating ceramic, and a method for vacuum
depositing electrical insulation material, but the method need not
be limited to those, and other method may be used for forming the
insulation film on the magnetic cover 34.
[0039] Although the insulation films 41 are formed on both inner
and outer surfaces of the magnetic cover 34 in the embodiment, the
insulation film 41 may be formed only on the inner surface of the
magnetic cover 34.
[0040] The insulation film 41 may be formed on the entire inner
surface or entire inner and outer surfaces of the magnetic cover
34, but a portion of such a surface to which a member or the like
constituting a magnetic circuit such as the magnetic plate 35 or
fixed core 32 comes into contact can be provided with a film non-formed
portion 34d where the insulation film 41 is not formed. If the magnetic
cover 34 and the magnetic circuit constituting member come into
contact or join to each other at the position of the film non-formed
portion 34d, the magnetic resistance can be reduced as compared
with a case in which they come into contact or join to each other
through the insulation film 41.
[0041] The film non-formed portion 34d can be formed by subjecting
that portion to a masking when the insulation film 41 is formed
on the magnetic cover 34.
[0042] The effect of the valve section 1 will be briefly explained.
When the solenoid portion 2 is in its non-energized state, the valve
member 20 opens the discharge valve seat 16 as shown in left half
of FIG. 1, the output port A is brought into communication with
the discharge port R and the output port A is opened into atmosphere.
The supply valve seat 15 is closed by the valve member 20. In this
case, air pressure flowing into the passage 14 of the valve seat
body 12 from the input port P is applied to the first and second
fluid pressure application surfaces 17 and 18, but since the area
of the first fluid pressure application surface 17 is greater than
that of the second fluid pressure application surface 18, the valve
seat body 12 is displaced in a direction abutting against the stopper
section 21 in the valve body 10, the supply valve seat 15 is in
a position close to a position of the valve member 20 at the time
of energization to the solenoid portion 2, and the valve seat body
12 is closed by the valve member 20.
[0043] If the solenoid portion 2 is energized in this state, as
shown in right half of FIG. 1, the moving core 33 is adsorbed by
the fixed core 32, the supply valve seat 15 is opened and the discharge
valve seat 16 is closed at the same time, but the supply valve seat
15 is previously displaced to a position where the supply valve
seat 15 comes into contact with the valve member 20 at the time
of energization, and the moving core 33 is only required to adsorb
by small stroke and thus, the attraction force applied to the moving
core 33 is increased or attraction force required for opening the
valve can be generated by a small solenoid, and the supply valve
seat 15 can easily be opened.
[0044] If the supply valve seat 15 is opened in this manner, compressed
air flows into a secondary chamber of the valve seat through the
supply valve seat 15. Therefore, the valve seat body 12 is moved
in a direction separating from the valve member 20 by fluid pressure
applied to the second fluid pressure application surface 18. With
this the valve member 20 is separated from the supply valve seat
15 and its opening amount is further increased, and the valve opens
such that a large flow rate can be obtained.
[0045] Next, if the supply of current to the solenoid portion 2
is stopped, the moving core 33 is returned by a biasing force of
the return spring 38 to open the supply valve seat 15 and close
the discharge valve seat 16 at the same time. As a result, the valve
seat body 12 is moved toward the valve member 20 by fluid pressure
of the passage 14, the valve seat body 12 abuts against the stopper
section 21, and the valve seat body 12 is ready for opening with
small stroke of the moving core 33.
[0046] As clearly shown in FIGS. 4 to 6, a terminal insertion hole
45 is formed in a joint surface 10a of the valve body 10 made of
synthetic resin having electrical insulation performance with respect
to the solenoid portion 2. In a state in which an energization terminals
40 projecting from the bobbin 30 of the solenoid portion 2 is inserted
into the terminal insertion hole 45, the solenoid portion 2 and
the valve section 1 are fixed. It is preferable to fix the solenoid
portion 2 and the valve section 1 by inwardly deforming an engaging
section 72 formed by forming a slit 71 in the magnetic cover 34
and by engaging the engaging section 72 with a recess 46 formed
in the valve body 10. Other means may be used. When the solenoid
portion and the valve section 1 are fixed, if a seal member 47 is
interposed therebetween, the mounting hole 36 of the terminal casing
3 may be removed and the solenoid portion 2 can be formed in a liquid-tight
manner.
[0047] The terminal casing 3 is fixed to the solenoid portion 2
by the mounting hole 36 formed in a side surface of the magnetic
cover 34. The terminal casing 3 has a synthetic resin terminal stage
50 which constitutes a base of the terminal casing 3. The terminal
casing 3 is provided with a projecting element 50a which is elastically
deformed. The projecting element 50a is fitted into the mounting
hole 36 under pressure, thereby fixing the projecting element 50a
to the magnetic cover 34. Aboard assembly 51 is placed on the terminal
stage 50, and a connector cover 60 is put on the board assembly
51. The board assembly 51 has a printed board 52. Provided on the
board 52 are a contact terminal 53 which extends to the energization
terminals 40 in the terminal insertion hole 45 and electrically
connected to the energization terminals 40, various energization
circuit electronic parts 54 including an energization display lamp
55, and a connector energization pin 56 which is connected to an
outside power supply.
[0048] It is not always necessary to mount the terminal casing
3 on the solenoid portion 2, and the terminal casing 3 may be mounted
on the valve body 10 in the valve section 1 or may be mounted on
both the valve body 10 and the solenoid portion 2.
[0049] The contact terminal 53 connected to the energization terminals
40 is inserted into the terminal insertion hole 45 in the valve
body 10 through an opening 48 which is in communication with outside
of the valve body. The contact terminal 53 comprises a pair of elastic
contacts which extend to the energization terminals 40 in the terminal
insertion hole 45 and elastically sandwich the energization terminals
40 (see FIG. 6). A connector energization pin 56 is fixed to the
board 52 and is disposed such as to extend into a connector connection
opening 60a of the connector cover 60.
[0050] The connector cover 60 basically covers the entire board
assembly 51 on which the various energization circuit electronic
parts 54 are mounted. The connector cover 60 is mounted by engaging
a projection 50b provided on the terminal stage 50 with an engaging
hole 60c (see FIG. 3). The entire terminal casing 3 can be formed
in a liquid tight manner if necessary. The terminal casing 3 includes
not only the connector connection opening 60a which receives the
energization pin 56 but also a light transmission lamp window 60b
located outside the energization display lamp 55.
[0051] A reference number 62 in the drawings represents a bolt
hole for fixing the solenoid valve.
[0052] In the solenoid valve having the above-described structure,
since the insulation film is formed on an inner surface or both
inner and outer surfaces of the magnetic cover 34, the insulation
performance of the solenoid valve can easily be secured without
subjecting the coil 31 for the solenoid valve to the insulating
treatment. Since it is unnecessary to subject the coil 31 to the
insulating treatment using sealing or resin tape, the outer shape
is not increased and the number of producing steps is small. Since
the insulation film is formed, it is unnecessary to subject the
magnetic cover 34 to the anticorrosion surface treatment.
[0053] FIGS. 8 to 9 show a second embodiment of the solenoid valve
of the present invention. The magnetic cover 34 of this solenoid
valve comprises a cylindrical cover 80 having a rectangular cross
section and provided at its opposite sides with opening sections
80b and 80c, and a magnetic cap 81 having the same rectangular cross
section as the cylindrical cover 80. The cylindrical cover 80 is
formed by bending a magnetic plate such that its cross section becomes
substantially rectangular shape and by fixing a joint end 80a by
means of welding or the like. The magnetic cap 81 is thicker than
the cylindrical cover 80. A step 81a having a width which is about
the same as a thickness of the cylindrical cover 80 is provided
around the magnetic cap 81. The step 81a is fitted into and fixed
to the one of the opening sections 80b of the cylindrical cover
80, thereby closing the opening section 80b.
[0054] The fixed core 32 as a fixed magnetic member is fixed to
an inner surface of the magnetic cap 81 by welding or the like.
The fixed core 32 is inserted into a substantially central portion
of the center hole 30a of the bobbin 30. Although the fixed core
32 is independent from the magnetic cap 81 in this embodiment, the
fixed core 32 and the magnetic cap 81 may be formed as one piece.
[0055] Like the first embodiment, the insulation film 41 is formed
on inner surfaces or both inner and outer surfaces of the cylindrical
cover 80 and the magnetic cap 81 which constitute the magnetic cover
34. In this case, it is preferable that a film non-formed portion
where the insulation film 41 is not provided is formed on portions
of the opening section 80b and the step 81a at which the cylindrical
cover 80 and the magnetic cap 81 come into contact, a portion of
the cylindrical cover 80 against which the inner surface magnetic
plate 35 abuts, or a portion of the magnetic cap 81 against which
the inner surface fixed core 32 comes into contact.
[0056] Since other structure of the embodiment shown in FIGS. 8
to 9 is the same as the previous embodiment shown in FIGS. 1 to
7, the same or corresponding elements are designated with the same
symbols, and explanation thereof is omitted.
[0057] According to the embodiment shown in FIGS. 8 to 9, the magnetic
cover 34 has such a structure that one of the opening sections 80b
of the cylindrical cover 80 in which a magnetic plate is bent in
one direction and opposed ends are connected to each other is closed
by the separate magnetic cap 81. Therefore, waste of material can
be reduced irrespective of shape of the cross section of the magnetic
cover 34, and the solenoid valve can easily and inexpensively be
produced.
[0058] FIG. 10 shows a third embodiment of the solenoid valve of
the present invention. In this embodiment, the magnetic cap 81 which
is thicker than the cylindrical cover 80 also functions as a fixed
magnetic member 32. An inner surface of the magnetic cap 81 is flat
and forms a magnetic pole surface 81b. Therefore, the fixed core
comprising a separate member is not provided unlike the second embodiment.
[0059] An end of the moving core 33 reaches an end of the bobbin
30 on the side of the magnetic cap 81 through the center hole 30a
of the bobbin 30. If current is supplied to the coil 31, the end
of the moving core 33 comes into contact and separates from the
magnetic pole surface 81b formed on an inner surface of the magnetic
cap 81. The magnetic pole surface 81b may be a film non-formed portion
in which the insulation film 41 is not formed.
[0060] Since other structure of the third embodiment is the same
as the previous embodiment shown in FIGS. 8 to 9, the same or corresponding
elements are designated with the same symbols, and explanation thereof
is omitted.
[0061] According to the third embodiment, the number of parts can
be reduced, it is unnecessary to align the center shaft of the fixed
magnetic member 32 with the center shaft of the center hole 30a
of the bobbin 30 and fit the center shaft of the fixed magnetic
member 32 into the center shaft of the center hole 30a of the bobbin
30 unlike the first embodiment shown in FIGS. 1 to 7 and the second
embodiment shown in FIGS. 8 to 9, and thus, it becomes easier to
assemble the solenoid portion 2.
[0062] According to the solenoid valve of the present invention
as described in detail, it is possible to provide a solenoid valve
in which the insulation performance of the solenoid valve can easily
be secured without subjecting the coil of the solenoid valve to
an insulating treatment, the outside shape of the solenoid valve
is not increased and the number of operation steps is small, and
the solenoid valve is capable of effectively the insulating treatment
of the magnetic cover and capable of omitting the anticorrosion
surface treatment of the magnetic cover.
|