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Patent Abstract
A pressure compensated shear seal solenoid valve for use in subsea
control systems is disclosed utilizing an arcuate cross section
fluid passageway to improve flow rates, ease of serviceability and
reduce size.
Patent Claims
What is claimed is:
1. A hydraulic section for a solenoid valve, comprising: a valve
body, said valve body having fluid supply and outlet ports on an
end face; an inlet flange and an outlet flange secured to said valve
body, each of said inlet and outlet flanges including a fluid port,
said inlet flange fluid port communicating with said fluid supply
port and said outlet flange fluid port communicating with said fluid
outlet port; a piston disposed within said valve body, said piston
having a central bore therethrough, said piston moveable between
open and closed positions to control fluid communication between
said fluid supply and outlet ports; a pair of shear seal rings sealingly
disposed within said piston bore, said shear seal rings having a
central bore therethrough; and, a supply seal plate and an outlet
seal plate, said supply seal plate having a port therethough allowing
fluid communication between said inlet flange fluid port and said
shear seal rings central bore, said outlet seal plate having a port
therethough allowing fluid communication between said outlet flange
fluid port and said shear seal rings central bore.
2. A hydraulic section for a solenoid valve, according to claim
1, including: a piston spring disposed within said valve body and
coaxial with said piston; an end cap secured to said valve body,
said end cap maintaining said piston spring in engagement with said
piston; and, said piston spring urging said piston to a closed position.
3. A hydraulic section for a solenoid valve, according to claim
2, wherein: said pair of shear seal rings having a spring coaxially
positioned between said pair of shear seal rings to urge said shear
seal rings into sealing engagement with said supply and outlet seal
plates, and; each of said pair of shear seal rings has a tapered
inner diameter.
4. A hydraulic section for a solenoid valve, according to claim
3, wherein: said outlet seal plate port therethough allowing fluid
communication between said outlet flange fluid port and said shear
seal rings central bore includes first and second fluid passages
disposed on opposite sides of said outlet seal plate and allowing
fluid flow therebetween; said first fluid passageway is disposed
on the side of said outlet seal plate adjacent said shear seal rings
central bore and said first fluid passage way is arcuate in cross
section; and, said second fluid passageway is disposed on the side
of said outlet seal plate adjacent said outlet flange fluid port
and said second fluid passage way is circular in cross section.
5. A hydraulic section for a solenoid valve, according to claim
4, wherein: said tapered inner diameters of said shear seal rings
face said supply seal plate and said outlet seal plate.
6. A hydraulic section for a solenoid valve, according to claim
5, wherein: said arcuate cross section of said first fluid passageway
of said outlet seal plate has an inner and an outer radius; and,
said outer radius of said arcuate cross section of said first fluid
passageway of said outlet seal plate is substantially equal to the
radius of said tapered outlet face of said shear seal rings.
7. A hydraulic section for a solenoid valve, according to claim
6, wherein: said outer radius of said arcuate cross section of said
first fluid passageway of said outlet seal plate is substantially
coincident to the radius of said tapered outlet face of said shear
seal ring when said piston is moved to an open position to allow
fluid communication between said fluid supply and outlet ports.
8. A hydraulic section for a solenoid valve, according to claim
7, wherein: said piston has a plurality of seal rings disposed in
said central bore therethrough; and, said plurality of seal rings
sealing the annulus between said piston bore and the exterior of
said shear seal rings disposed in said piston bore.
9. A hydraulic section for a solenoid valve, according to claim
8, wherein: said supply seal plate port therethough allowing fluid
communication between said inlet flange fluid port and said shear
seal rings central bore includes first and second fluid passages
disposed on opposite sides of said supply seal plate and allowing
fluid flow therebetween; said first fluid passageway is disposed
on the side of said supply seal plate adjacent said inlet flange
fluid port and said first fluid passage way is circular in cross
section; and, said second fluid passageway is disposed on the side
of said supply seal plate adjacent said shear seal rings central
bore and said second fluid passageway is circular in cross section.
10. A hydraulic section for a solenoid valve, according to claim
9, wherein: said circular cross sections of said first and second
fluid passages of said supply seal plate are of different diameters.
11. A hydraulic section for a solenoid valve, according to claim
10, wherein: said circular cross section of said first fluid passageway
of said supply seal plate is contained within the diameter of said
tapered outlet face of said shear seal ring when said piston is
moved to an open position to allow fluid communication between said
fluid supply and outlet ports.
12. A coil section for a solenoid valve, comprising: a coil cover,
said coil cover having a substantially cylindrical shape with a
mounting flange disposed on one end; a solenoid section disposed
within said coil cover, said solenoid section including an electrically
operated coil, a fixed metal core and a moveable metal core axially
positioned a predetermined axial distance from said fixed metal
core, said fixed metal core sealed at one end to the interior of
said coil cover; a pressure transfer cap arrayed on said coil cover
on the opposite end from said mounting flange; a bore extending
axially through said fixed metal core; a plunger positioned within
said bore and extending from said bore a predetermined distance
at either end, said plunger being impacted and moved by said moveable
metal core when said electrically operated coil is energized; a
flux ring encircling a portion of said moveable core and sealed
thereto; and, a pair of electrical leads supplying power to said
electrically operated coil.
13. A coil section for a solenoid valve, according to claim 12,
further comprising: said pressure transfer cap which is deformable
to accommodate pressure changes within said coil section.
14. A coil section for a solenoid valve, according to claim 13,
wherein: said pair of electrical leads extending through said pressure
transfer cap and being sealed by said pressure transfer cap.
15. A coil section for a solenoid valve, according to claim 14,
including: a predetermined amount of dielectric fluid within said
coil section, said dielectric fluid displacing any air within said
coil section, and preventing ingress of foreign matter into said
coil section.
16. A coil section for a solenoid valve, according to claim 15,
wherein: said fixed metal core and said moveable metal core have
complimentary tapered faces on their mating faces.
17. A coil section for a solenoid valve, according to claim 16,
further including: securing means securing said solenoid section
within said coil cover.
18. A coil section for a solenoid valve, according to claim 17,
further including: a plurality of fill ports for filling said coil
section with said dielectric fluid.
19. A solenoid valve, comprising: a hydraulic section having a
moveable piston for controlling fluid flow between a fluid supply
and a controlled apparatus; a coil section moving said moveable
piston between open and closed positions in response to an electrical
signal; a manifold positioned between said coil section and said
hydraulic section, said coil section and said hydraulic section
secured to said manifold; said hydraulic section comprising; a valve
body, said valve body having fluid supply and outlet ports on an
end face; an inlet flange and an outlet flange secured to said valve
body, each of said inlet and outlet flanges including a fluid port,
said inlet flange fluid port communicating with said fluid supply
port and said outlet flange fluid port communicating with said fluid
outlet port; a piston disposed within said valve body, said piston
having a central bore therethrough, said piston moveable between
open and closed positions to control fluid communication between
said fluid supply and outlet ports; a pair of shear seal rings sealingly
disposed within said piston bore, said shear seal rings having a
central bore therethrough; a supply seal plate and an outlet seal
plate, said supply seal plate having a port therethough allowing
fluid communication between said inlet flange fluid port and said
shear seal rings central bore, said outlet seal plate having a port
therethough allowing fluid communication between said outlet flange
fluid port and said shear seal rings central bore; and, said coil
section comprising; a coil cover, said coil cover having a substantially
cylindrical shape with a mounting flange disposed on one end; a
solenoid section disposed within said coil cover, said solenoid
section including an electrically operated coil, a fixed metal core
and a moveable metal core axially positioned a predetermined axial
distance from said fixed metal core, said fixed metal core sealed
at one end to the interior of said coil cover; a pressure transfer
cap arrayed on said coil cover on the opposite end from said mounting
flange; a bore extending axially through said fixed metal core;
a plunger positioned within said bore and extending from said bore
a predetermined distance at either end, said plunger being impacted
and moved by said moveable metal core when said electrically operated
coil is energized; a flux ring encircling a portion of said moveable
core and sealed thereto; and, a pair of electrical leads supplying
power to said electrically operated coil.
20. A solenoid valve, according to claim 19, wherein: said hydraulic
section further comprises; a piston spring disposed within said
valve body and coaxial with said piston; an end cap secured to said
valve body, said end cap maintaining said piston spring in engagement
with said piston; said piston spring urging said piston to a closed
position; and, said coil section further comprises; said pressure
transfer cap which is deformable to accommodate pressure changes
within said coil section.
21. A solenoid valve, according to claim 20, wherein: said hydraulic
section further comprises; said pair of shear seal rings having
a spring coaxially positioned between said pair of shear seal rings
to urge said shear seal rings into sealing engagement with said
supply and outlet seal plates; each of said pair of shear seal rings
has a tapered inner diameter; and, said coil section further comprises;
said pair of electrical leads extending through said pressure transfer
cap and being sealed by said pressure transfer cap.
22. A solenoid valve, according to claim 21, wherein: said hydraulic
section further comprises; said outlet seal plate port therethough
allowing fluid communication between said outlet flange fluid port
and said shear seal rings central bore includes first and second
fluid passages disposed on opposite sides of said outlet seal plate
and allowing fluid flow therebetween; said first fluid passageway
is disposed on the side of said outlet seal plate adjacent said
shear seal rings central bore and said first fluid passage way is
arcuate in cross section; said second fluid passageway is disposed
on the side of said outlet seal plate adjacent said outlet flange
fluid port and said second fluid passage way is circular in cross
section; and, said coil section further comprises; a predetermined
amount of dielectric fluid within said coil section, said dielectric
fluid displacing any air within said coil section, and preventing
ingress of foreign matter into said coil section.
23. A solenoid valve, according to claim 22, wherein: said hydraulic
section further comprises; said tapered inner diameters of said
shear seal rings face said supply seal plate and said outlet seal
plate; and, said coil section further comprises; said fixed metal
core and said moveable metal core having complimentary tapered faces
on their mating faces.
24. A solenoid valve, according to claim 23, wherein: said hydraulic
section further comprises; said arcuate cross section of said first
fluid passageway of said outlet seal plate having an inner and an
outer radius; said outer radius of said arcuate cross section of
said first fluid passageway of said outlet seal plate is substantially
equal to the radius of said tapered outlet face of said shear seal
rings; and, said coil section further comprises; securing means
securing said solenoid section within said coil cover.
25. A solenoid valve, according to claim 24, wherein: said hydraulic
section further comprises; said outer radius of said arcuate cross
section of said first fluid passageway of said outlet seal plate
is substantially coincident to the radius of said tapered outlet
face of said shear seal ring when said piston is moved to an open
position to allow fluid communication between said fluid supply
and outlet ports; and, said coil section further comprises; a plurality
of fill ports for filling said coil section with said dielectric
fluid.
26. A solenoid valve, according to claim 25, wherein: said hydraulic
section further comprises; said piston having a plurality of seal
rings disposed in said central bore therethrough; and, said plurality
of seal rings sealing the annulus between said piston bore and the
exterior of said shear seal rings disposed in said piston bore.
27. A solenoid valve, according to claim 26, wherein: said hydraulic
section further comprises; said supply seal plate port therethough
allowing fluid communication between said inlet flange fluid port
and said shear seal rings central bore includes first and second
fluid passages disposed on opposite sides of said supply seal plate
and allowing fluid flow therebetween; said first fluid passageway
is disposed on the side of said supply seal plate adjacent said
inlet flange fluid port and said first fluid passage way is circular
in cross section; and, said second fluid passageway is disposed
on the side of said supply seal plate adjacent said shear seal rings
central bore and said second fluid passageway is circular in cross
section.
28. A solenoid valve, according to claim 27, wherein: said hydraulic
section further comprises; said circular cross sections of said
first and second fluid passages of said supply seal plate are of
different diameters.
29. A solenoid valve, according to claim 28, wherein: said hydraulic
section further comprises; said circular cross section of said first
fluid passageway of said supply seal plate is contained within the
diameter of said tapered outlet face of said shear seal ring when
said piston is moved to an open position to allow fluid communication
between said fluid supply and outlet ports.
Patent Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] This invention relates to a pressure compensated shear seal
solenoid valve used in subsea hydraulic control systems for operating
valves, blowout preventers and hydraulically actuated wellhead connectors.
Such devices require pressurized hydraulic fluid, typically operated
at 1500 or 3000 psi, for their operation. The solenoid valve of
the present invention is used in the control of the flow of such
pressurized hydraulic fluid.
[0003] These subsea hydraulic control systems typically consist
of a group of accumulator bottles in which the pressurized hydraulic
control fluid is stored, a control unit for operating the aforementioned
solenoid valves, and high pressure lines or hoses to carry the hydraulic
control fluid from the accumulator bottles to the control unit and
its solenoid valves and thence to the function, such as open or
close, of the designated valve, blowout preventer or wellhead connector.
The pressurized hydraulic control fluid is stored in the accumulator
bottles at the desired operating pressure of 1500 or 3000 psi.
[0004] Previous designs in the industry have suffered from such
deficiencies as inadequate flow rates, unreliable operation, difficulty
to service or repair and being too large which causes difficulties
in fitting the required number of valves in the allowable space.
It is therefore desirable to have a solenoid valve that offers improved
flow rates over existing designs, ease of serviceability and reduced
size for ease in designing hydraulic control systems. The pressure
compensated shear seal solenoid valve of the present invention offers
a substantial improvement by offering a solenoid valve that yields
a substantially improved flow rate, ease of serviceability and reduced
size.
[0005] 2. Description of Related Art
[0006] U.S. Pat. No. 4,337,829 to V. Banzoli et al. shows a control
system for subsea wellheads that comprises an electronic command
and control unit, a valve actuating hydraulic electric unit, a power
generator unit and interconnection devices for interconnecting the
hydraulic lines for controlling the system from the surface.
[0007] A subsea control module is disclosed in U.S. Pat. No. 6,161,618
to W. C. Parks et al. The subsea control module consists of a lower
portion with plate for carrying hydraulic couplings and hydraulic
passages from valves to couplings, a one atmosphere dry nitrogen
purged chamber in a pressure vessel dome contains electronics, wiring
and solenoid valves and a mandrel for extending below for engagement
with a central locking mechanism in a receiver baseplate.
[0008] U.S. Pat. No.6,318,408 B1 to Y. Fukano et al. shows a directional
control valve.
[0009] A method and apparatus hydraulic and electro-hydraulic control
of subsea blowout preventer systems is disclosed in U.S. Pat. No.
6,484,806 B2 to M. Childers et al.
SUMMARY OF THE INVENTION
[0010] The pressure compensated shear seal solenoid valve of the
present invention is designed for use in subsea hydraulic control
systems for operating valves, blowout preventers and hydraulically
actuated wellhead connectors. The pressure compensated shear seal
solenoid valve includes a hydraulic section with a flow control
member or piston for controlling fluid flow through the solenoid
valve and a coil section that operates the piston. A manifold is
positioned between the coil section and the hydraulic section with
the coil section and the hydraulic section secured to the manifold.
[0011] The hydraulic section includes a valve body with fluid supply
and outlet ports on an end face. An inlet flange and an outlet flange
are secured to the valve body on opposite sides. Internal porting
allows fluid communication between the inlet and outlet flanges
and in turn with the fluid supply and outlet ports. A piston is
positioned within the valve body and has a central bore therethrough.
The piston is moveable between open and closed positions to control
fluid communication between fluid supply and outlet ports. A supply
seal plate and an outlet seal plate are positioned on opposite sides
of the piston, with the outlet seal plate having an arcuate shaped
fluid passageway to maximize flow rate while requiring a minimum
amount of piston travel between its open and closed positions.
[0012] The coil section comprises a coil cover having a substantially
cylindrical shape with a mounting flange disposed on one end with
a solenoid section disposed within the coil cover. The solenoid
section including an electrically operated coil, a fixed metal core
and a moveable metal core axially positioned a predetermined axial
distance from the fixed metal core. An end cap is arrayed on the
coil cover on the opposite end from the mounting flange. A bore
extends axially through the fixed metal core with a plunger positioned
within the bore and extending from the bore a predetermined distance
at either end. The plunger is impacted and moved by the moveable
metal core when the electrically operated coil is energized and
thereby moves the piston. A flux ring encircles a portion of the
moveable core and is sealed thereto. A pair of electrical leads
supply power to the electrically operated coil.
[0013] A principal object of the present invention is to provide
a pressure compensated shear seal solenoid valve with an improved
flow rate.
[0014] Another object of the present invention is to provide a
pressure compensated shear seal solenoid valve that minimizes the
piston travel required to open and close the valve.
[0015] A final object of the present invention is to provide a
pressure compensated shear seal solenoid valve that allows the use
of a smaller coil for its operation
[0016] These with other objects and advantages of the present invention
are pointed out with specificness in the claims annexed hereto and
form a part of this disclosure. A full and complete understanding
of the invention may be had by reference to the accompanying drawings
and description of the preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] These and other objects and advantages of the present invention
are set forth below and further made clear by reference to the drawings,
wherein:
[0018] FIG. 1 comprises a perspective view of the pressure compensated
shear seal solenoid valve.
[0019] FIGS. 2A and 2B comprise a full sectional view of the pressure
compensated shear seal solenoid valve taken along line 2-2 of FIG.
1.
[0020] FIG. 3 comprises an enlarged sectional view of the hydraulic
section of the pressure compensated shear seal solenoid valve of
FIG. 2A in the closed position, with the coil deenergized.
[0021] FIG. 4 comprises an enlarged sectional view of the hydraulic
section of the pressure compensated shear seal solenoid valve of
FIG. 2A in the open position, with the coil energized.
[0022] FIG. 5 comprises a perspective view of the piston of the
pressure compensated shear seal solenoid valve.
[0023] FIG. 6 comprises a full sectional perspective view of the
piston of the pressure compensated shear seal solenoid valve of
FIG. 5.
[0024] FIG. 7 comprises a perspective view of the outlet seal plate
of the pressure compensated shear seal solenoid valve.
[0025] FIG. 8 comprises a full sectional perspective view of the
outlet seal plate of the pressure compensated shear seal solenoid
valve of FIG. 6.
[0026] FIG. 9 comprises a full sectional perspective view of the
coil section of the pressure compensated shear seal solenoid valve.
[0027] FIG. 10 comprises a full sectional perspective view of a
plurality of the pressure compensated shear seal solenoid valves
assembled into a manifold.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0028] With reference to the drawings, and particularly to FIG.
1 a perspective view of pressure compensated shear seal solenoid
valve 10 of the present invention is shown. Pressure compensated
shear seal solenoid valve 10 includes hydraulic section 12 and coil
section 14. Hydraulic section 12 and coil section 14 are secured
to manifold 16 that is positioned therebetween by suitable securing
means as bolts 18 and 20, respectively. Attachment bracket 22 allows
pressure compensated shear seal solenoid valve 10 to be secured
to an appropriate support structure.
[0029] Pressure compensated shear seal solenoid valve 10 is shown
in sectional view in FIG. 2. Coil section 14 is surrounded by outer
compensation chamber 24 of a generally rectangular parallelepiped
configuration with one of the ends secured to end section 26 by
suitable means as welding. Bolts 25 secure outer compensation chamber
24 to manifold 16. Outer compensation chamber 24 includes fittings
28 and 30 for attachment of a pressure transducer and a pressure
compensator accumulator bottle (not shown).
[0030] Manifold 16 includes internal passages 32 which connect
to fluid supply and fluid outlet connections 34 and 36, respectively.
Passages 32 connect to fluid supply and outlet ports 38 and 40 in
hydraulic section 12. Passages 32 are sealed to fluid supply and
outlet ports 38 and 40 by seal subs 42. Manifold 16 also includes
plunger bore 44 centrally located therein for purposes to be explained
hereinafter.
[0031] The details of construction of hydraulic section 12 are
best seen in FIGS. 3 and 4. Hydraulic section 12 includes valve
body 46 having fluid supply port 38 and fluid outlet port 40 formed
therein. Inlet flange 48 and outlet flange 50 are secured to valve
body 46 by bolts 52. Inlet flange 48 includes inlet flange fluid
port 54 which communicates with fluid supply port 38 while outlet
flange 50 includes outlet flange fluid port 56 which communicates
with fluid outlet port 40. Seal rings in the form of 0 rings 58
ensure there is no leakage of pressurized hydraulic fluid from inlet
flange fluid port 54 and outlet flange fluid port 56 to the outside.
[0032] Valve body 46 includes central chamber 60 in which piston
62 is disposed. Piston 62 includes piston neck 64 extending from
valve body 46. Seal ring 66 is positioned on the exterior of valve
body 46 and seals valve body 46 to manifold 16 when assembled. The
opposite side of valve body 46 has end cap 68 secured thereto by
bolts 70 and sealed by seal rings such as O rings 72 and 73. End
cap 68 has recess 74 formed on its interior surface with piston
spring 76 positioned therein. Piston 62 has central bore 78 therethrough,
perpendicular to the axis of travel of piston 62. Shear seal rings
80 are disposed within central bore 78 with urging means in the
form of coil spring 82 positioned therebetween to urge shear seal
rings 80 outwardly toward supply and outlet seal plates 84 and 86,
respectively. Shear seal rings 80 include central bore 88 therethrough
with tapered inner diameters 90 formed at their outer ends. Central
bore 78 of piston 62 includes seal grooves 92 formed therein with
O rings 94 disposed in seal grooves 92 and sealing the exterior
of shear seal rings 80.
[0033] Referring to FIGS. 5 and 6, details of construction of piston
62 are shown. Fluid vent groove 96 is formed in piston neck 64 and
extends axially onto face 98 of piston 62. Fluid vent grooves 96
allow vented fluids from hydraulic section 12 to flow out of body
central chamber 60 to a vent port in manifold 16 (not shown). Piston
62 includes fluid bleeder ports 100 formed as shown in FIGS. 3 and
5 for purposes to be explained hereinafter.
[0034] As shown in FIGS. 3 and 4, supply seal plate 84 and outlet
seal plate 86 are generally cylindrical members with seal rings
102 on their exterior to seal within valve body 46. Supply seal
plate 84 includes port 104 therethough allowing fluid communication
between inlet flange fluid port 54 and central bore 88 of shear
seal rings 80. Port 104 includes first fluid passageway 106 disposed
on the side of supply seal plate 84 adjacent inlet flange fluid
port 54 and is circular in cross section. Port 104 includes second
fluid passageway 108 disposed on the side of supply seal plate 84
adjacent central bore 88 of shear seal rings 80 and is circular
in cross section. First fluid passageway 106 and second fluid passageway
108 circular cross sections are of different diameters to give a
gradual flow transition. When the circular cross section of second
fluid passageway 108 of supply seal plate 84 is contained within
the diameter of said tapered outlet face 90 of shear seal ring 80
when piston 62 is moved to an open position to allow fluid communication
between inlet flange fluid port 54 and outlet flange fluid port
56.
[0035] Referring to FIGS. 7 and 8, details of construction of outlet
seal plate 86 are shown. Outlet seal plate 86 includes port 110
therethough allowing fluid communication between central bore 88
of shear seal rings 80 and outlet flange fluid port 56. Port 110
includes first fluid passageway 112 disposed on the side of outlet
seal plate 86 adjacent central bore 88 of shear seal rings 80 and
is arcuate in cross section. Second fluid passageway 114 is disposed
on the side of outlet seal plate 86 adjacent outlet flange fluid
port 58 and is circular in cross section. The arcuate cross section
of first fluid passageway 112 of outlet seal plate 86 has inner
radius 116 and outer radius 118. Outer radius 118 of first fluid
passageway 112 of outlet seal plate 86 is substantially equal to
the inside radius of tapered outlet face 90 of shear seal rings
80. When piston 62 is moved to an open position to allow fluid communication
between fluid supply port 38 and outlet port 40, outer radius 118
of arcuate cross section of first fluid passageway 112 of outlet
seal plate 86 is substantially coincident to the inside radius of
tapered outlet face 90 of shear seal ring 80. Inner face 120 of
outlet seal plate 86 and inner face 122 of supply seal plate 84
are lapped to a polished finish to allow face to face sealing with
shear seal ring 80.
[0036] The details of construction of coil section 14 are best
seen in FIG. 9. Coil section 14 includes coil cover 124 which has
a substantially cylindrical shape with integral flange 126 disposed
on one end. Solenoid section 128 is disposed within coil cover 124
and includes electrically operated coil 130, fixed metal core 132
and moveable metal core 134 axially positioned a predetermined axial
distance from fixed metal core 132. Fixed metal core 132 sealed
at one end to the interior of coil cover 124 by seal rings 136.
Pressure transfer cap 138 is constructed of a suitable elastomeric
material and is fitted on coil cover 124 on the opposite end from
mounting flange 126. Pressure transfer cap 138 is expandible and
collapsible to accommodate pressure changes within coil section
14.
[0037] Bore 140 extends axially through fixed metal core 132 and
has plunger 142 positioned within bore 140. Plunger 142 extends
from bore 140 a predetermined distance at either end and plunger
142 is impacted and moved by moveable metal core 134 when electrically
operated coil 130 is energized. Flux ring 144 encircles a portion
of moveable core 134 and is sealed thereto by a plurality of seal
rings 146. Paired electrical leads 148 supply power to electrically
operated coil 130. Electrical leads 148 extend through pressure
transfer cap 138 and are sealed by pressure transfer cap 138. The
interior of coil section 14 is filled with a predetermined amount
of dielectric fluid 150 which displaces any air within coil section
14 and prevents ingress of foreign matter into coil section 14.
Fill ports 152 provide a means for filling coil section 14 with
dielectric fluid 150. Fixed metal core 132 and moveable metal core
134 have complimentary tapered faces 154 and 156 on their mating
faces. Securing means in the form of snap ring 158 secures solenoid
section 128 within coil cover 124.
[0038] A typical sequence of operation for pressure compensated
shear seal solenoid valve 10 is as follows. Pressurized hydraulic
fluid is supplied from a manifold of accumulator bottles, well known
to those of ordinary skill in the art, to fluid supply connection
34 in manifold 16. The pressurized hydraulic fluid then flows through
internal passage 32, through seal subs 42 to inlet flange fluid
port 54 and to supply seal plate 84. The pressurized hydraulic fluid
is then directed through shear seal rings 80 where the flow is stopped
by outlet seal plate 86, if coil 130 is deenergized, as shown in
FIG. 3. When it is desired to supply pressure to a control function,
coil 130 is energized and piston 62 is moved to the position shown
in FIG. 4, where the pressurized hydraulic fluid flows through first
fluid passageway 112 which is arcuate shaped and to second fluid
passageway 114 and thence to outlet flange fluid port 56, through
seal subs 42 and internal passage 32 to fluid outlet connection
36. The pressurized hydraulic fluid then is directed through appropriate
piping to the control function being operated.
[0039] In a typical installation of pressure compensated shear
seal solenoid valve 10, it is often desired to install a plurality
of valves 10 in an integrated unit commonly referred to as a multi-function
manifold. Such a manifold allows for the functioning of multiple
subsea devices such as valves, blowout preventers and hydraulically
actuated wellhead connectors. Construction details of such a typical
unit using a plurality of pressure compensated shear seal solenoid
valves 10 are shown in FIG. 10. Manifold assembly 160 includes an
outer compensation chamber 162 with a plurality of pressure compensated
shear seal solenoid valves 10 mounted along one edge. Fill port
164 is provided to allow dielectric fluid to be added to manifold
assembly 160 to fill its interior and protect pressure compensated
shear seal solenoid valves 10 mounted therein. Electrical leads
148 extend to the rear of manifold assembly 160 for connection to
the appropriate controls. Manifold assembly 160 can then be mounted
in a convenient location on a subsea hydraulic control system to
facilitate routing of the necessary piping.
[0040] The construction of our pressure compensated shear seal
solenoid valve will be readily understood from the foregoing description
and it will be seen that we have provided a pressure compensated
shear seal solenoid valve that offers an improved flow rate and
ease of serviceability. Furthermore, while the invention has been
shown and described with respect to certain preferred embodiments,
it is obvious that equivalent alterations and modifications will
occur to others skilled in the art upon the reading and understanding
of the specification. The present invention includes all such equivalent
alterations and modifications, and is limited only by the scope
of the appended claims.
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