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Patent Abstract
A valve test apparatus, a solenoid valve test method and a venturi
valve test method are provided. The valve test apparatus may include
a gas supply unit, a solenoid valve holding unit, a first measurement
unit, a venturi valve holding unit, a second measurement unit, a
timer unit and/or a power supply unit. The solenoid valve holding
unit may be connected to one end of the gas supply unit. The first
measurement unit may be connected to the solenoid valve holding
unit. The venturi valve holding unit, on which a venturi valve to
be tested may be arranged. The venturi valve may be selectively
connected to the solenoid valve holding unit together with the first
measurement unit. The second measurement unit may be connected to
the venturi valve. The timer unit may measure a time interval between
when the solenoid valve is activated and when a measured value by
the first measurement unit or second measurement unit is equivalent
to a desired value.
Patent Claims
1. A valve test apparatus comprising: a gas supply unit; a solenoid
valve holding unit connected to one end of the gas supply unit;
a first measurement unit connected to the solenoid valve holding
unit; a venturi valve holding unit on which a venturi valve is arranged,
the venturi valve being selectively connected to the solenoid valve
holding unit and the first measurement unit; a second measurement
unit connected to the venturi valve; and a timer unit which measures
a time interval between when a solenoid valve is activated and when
a value measured by the first measurement unit or the second measurement
unit is equivalent to a desired value.
2. The valve test apparatus of claim 1, wherein the timer unit
includes a timer which is set as soon as the solenoid valve is activated
and a controller which controls the timer to stop when the measured
value is equivalent to the desired value.
3. The valve test apparatus of claim 2, wherein the timer is connected
to a power switch, the first measurement unit and the second measurement
unit; and the power switch is connected to the solenoid valve holding
unit.
4. The valve test apparatus of claim 1, wherein the first measurement
unit is a pressure measurement unit which measures the pressure
of gas discharged from the solenoid valve, as a valve to be tested,
arranged on the solenoid valve holding unit; or the second measurement
unit is a vacuum pressure measurement unit which measures the vacuum
pressure inside the venturi valve arranged on the venturi valve
holding unit when the gas discharged from the solenoid valve passes
through the venturi valve, which operates normally.
5. The valve test apparatus of claim 1, wherein the second measurement
unit is a vacuum pressure measurement unit which measures the vacuum
pressure inside the venturi valve, as a valve to be tested, arranged
on the venturi valve holding unit when the gas discharged from the
solenoid valve, which operates normally, passes through the venturi
valve.
6. The valve test apparatus of claim 1, wherein the gas supply
unit supplies gas to the solenoid valve and regulates the pressure
of the gas.
7. A solenoid valve test method using the apparatus of claim 1,
including arranging the solenoid valve, as a valve to be tested,
on the solenoid valve holding unit; enabling the gas supply unit
to supply gas to the solenoid valve; measuring a flow of gas discharged
from the solenoid valve; and measuring the time interval between
when the solenoid valve is activated and when the measured value,
which is equivalent to the desired value, is detected from the solenoid
valve.
8. The solenoid valve test method of claim 7, measuring the time
interval includes setting a timer as soon as the solenoid valve
is activated; and controlling the timer to stop when the measured
value, equivalent to the desired value, is detected from the solenoid
valve.
9. The solenoid valve test method of claim 7, wherein measuring
the flow of the gas includes measuring the pressure of gas discharged
from the solenoid valve arranged on the solenoid valve holding unit;
or measuring the vacuum pressure inside the venturi valve, which
operates normally, arranged on the venturi valve holding unit when
the gas discharged from the solenoid valve passes through the venturi
valve.
10. The solenoid valve test method of claim 7, wherein enabling
the gas supply unit to supply gas includes maintaining the pressure
of the gas.
11. A venturi valve test method using the apparatus of claim 1,
including arranging the solenoid valve, which operates normally,
on the solenoid valve holding unit; arranging the venturi valve,
as a valve to be tested, on the venturi valve holding unit; enabling
the gas supply unit to supply gas to the solenoid valve; and measuring
the vacuum pressure inside the venturi valve when gas discharged
from the solenoid valve passes through the venturi valve.
12. The venturi valve test method of claim 11, wherein enabling
the gas supply unit to supply gas includes maintaining the pressure
of the gas.
Patent Description
PRIORITY STATEMENT
[0001] This application claims the benefit of priority under 35
U.S.C. .sctn. 119 from Korean Patent Application No. 10-2005-0070691
filed on Aug. 2, 2005, in the Korean Intellectual Property Office,
the disclosure of which is incorporated herein by reference in its
entirety.
BACKGROUND OF THE INVENTION
[0002] 1. Field of the Invention
[0003] Example embodiments of the present invention relate to a
valve test apparatus. Other example embodiments of the present invention
relate to a valve test apparatus which is capable of testing whether
a solenoid or venturi valve is operating normally, a solenoid valve
test method and a venturi valve test method.
[0004] 2. Description of the Related Art
[0005] Solenoid valves and venturi valves, which are widely used
in semiconductor manufacturing equipment, control the flow of various
gases. After prolonged use of such valves, reactive gas particles
may be deposited on the inner surface of the valves, in which case,
the valves may not operate properly.
[0006] When semiconductor manufacturing equipment equipped with
a solenoid valve or a venturi valve is determined to be defective,
it is difficult to determine whether the cause of the defective
semiconductor manufacturing equipment is due to a defective solenoid
valve or venturi valve until replacing the solenoid valve or a venturi
valve with a new valve. Conventionally, in order to determine whether
the semiconductor manufacturing equipment is operating normally,
the solenoid valve or venturi valve may be replaced with a new valve.
The solenoid valve or the venturi valve may sometimes still be replaced
with a new valve, even when the valve is functioning properly. Valve
replacement is costly and inefficient, lowering productivity.
[0007] In the case of solenoid valves, which are generally used
in precision machinery, it takes a shorter amount of time to control
the solenoid valves to supply gas. It may be desirous to determine
how the amount of time it takes to drive solenoid valves after applying
power to the solenoid valves. It may be difficult to precisely measure
the time taken for the solenoid valves to actually begin operating.
Hence, it may be difficult to determine whether semiconductor manufacturing
equipment equipped with the solenoid valves is operating normally.
SUMMARY OF THE INVENTION
[0008] Example embodiments of the present invention provide a valve
test apparatus. Other example embodiments of the present invention
provide a valve test apparatus which is capable of testing whether
a solenoid valve or a venturi valve is operating normally.
[0009] In yet other example embodiments of the present invention,
a valve test method for testing whether a solenoid valve or a venturi
valve is operating normally is provided.
[0010] The above stated example embodiments as well as other objects,
features and advantages, of the present invention will become clear
to those skilled in the art upon review of the following description.
[0011] According to an example embodiment of the present invention,
there is provided a valve test apparatus that may include a gas
supply unit, a solenoid valve holding unit, a first measurement
unit, a venturi valve holding unit, a second measurement unit a
timer unit and/or a power supply unit. The solenoid valve holding
unit may be connected to one end of the gas supply unit. The first
measurement unit may be connected to the solenoid valve holding
unit. A venturi valve to be tested may be arranged on the venturi
valve holding unit. The venturi valve may be selectively connected
to the solenoid valve holding unit and/or the first measurement
unit. The second measurement unit may be connected to the venturi
valve. The timer unit may measure a time interval between when the
solenoid valve is activated and when a measured value by the first
measurement unit or the second measurement unit is equivalent to
a desired value.
[0012] According to other example embodiments of the present invention,
there is provided a solenoid valve test method that may include
arranging a solenoid valve to be tested on a solenoid valve holding
unit, enabling a gas supply unit to supply gas to the solenoid valve,
measuring a flow of gas discharged from the solenoid valve and/or
measuring a time interval between when the solenoid valve is activated
and when a measured value, equivalent to a desired value, is detected
from the solenoid valve.
[0013] According to still other example embodiments of the present
invention, there is provided a venturi valve test method that may
include arranging a solenoid valve operating normally on a solenoid
valve holding unit, arranging a venturi valve to be tested on a
venturi valve holding unit, enabling a gas supply unit to supply
gas to the solenoid valve and/or measuring the vacuum pressure inside
the venturi valve when gas discharged from the solenoid valve passes
through the venturi valve.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Example embodiments of the present invention will become
readily apparent by reference to the following detailed description
when considering in conjunction with the accompanying drawings.
FIGS. 1-7 represent non-limiting, example embodiments of the present
invention as described herein.
[0015] FIG. 1A is a diagram illustrating a solenoid valve turned
off according to the conventional art;
[0016] FIG. 1B is a diagram illustrating a solenoid valve turned
on according to the conventional art;
[0017] FIG. 2A is a front view illustrating a venturi valve according
to the conventional art;
[0018] FIG. 2B is a cross-sectional view of the venturi valve of
FIG. 2A;
[0019] FIG. 3 is a perspective view illustrating a valve test apparatus
according to an example embodiment of the present invention;
[0020] FIG. 4 is a diagram illustrating the testing of a valve
using a first measurement unit of a valve test apparatus according
to an example embodiment of the present invention;
[0021] FIG. 5 is a diagram illustrating the test of a valve using
a second measurement unit of a valve test apparatus according to
an example embodiment of the present invention;
[0022] FIG. 6 is a flowchart illustrating a solenoid valve test
method using a valve test apparatus according to an example embodiment
of the present invention; and
[0023] FIG. 7 is a flowchart illustrating a venturi valve test
method using a valve test apparatus according to an example embodiment
of the present invention.
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0024] Various example embodiments of the present invention will
now be described more fully with reference to the accompanying drawings
in which some example embodiments of the invention are shown. In
the drawings, the thicknesses of layers and regions may be exaggerated
for clarity.
[0025] Detailed illustrative embodiments of the present invention
are disclosed herein. However, specific structural and functional
details disclosed herein are merely representative for purposes
of describing example embodiments of the present invention. This
invention may, however, may be embodied in many alternate forms
and should not be construed as limited to only the embodiments set
forth herein.
[0026] Accordingly, while example embodiments of the invention
are capable of various modifications and alternative forms, embodiments
thereof are shown by way of example in the drawings and will herein
be described in detail. It should be understood, however, that there
is no intent to limit example embodiments of the invention to the
particular forms disclosed, but on the contrary, example embodiments
of the invention are to cover all modifications, equivalents, and
alternatives falling within the scope of the invention. Like numbers
refer to like elements throughout the description of the figures.
[0027] It will be understood that, although the terms first, second,
etc. may be used herein to describe various elements, these elements
should not be limited by these terms. These terms are only used
to distinguish one element from another. For example, a first element
could be termed a second element, and, similarly, a second element
could be termed a first element, without departing from the scope
of example embodiments of the present invention. As used herein,
the term "and/or" includes any and all combinations of
one or more of the associated listed items.
[0028] It will be understood that when an element is referred to
as being "connected" or "coupled" to another
element, it can be directly connected or coupled to the other element
or intervening elements may be present. In contrast, when an element
is referred to as being "directly connected" or "directly
coupled" to another element, there are no intervening elements
present. Other words used to describe the relationship between elements
should be interpreted in a like fashion (e.g., "between"
versus "directly between", "adjacent" versus
"directly adjacent", etc.).
[0029] The terminology used herein is for the purpose of describing
particular embodiments only and is not intended to be limiting of
example embodiments of the invention. As used herein, the singular
forms "a", "an" and "the" are intended
to include the plural forms as well, unless the context clearly
indicates otherwise. It will be further understood that the terms
"comprises", "comprising,", "includes"
and/or "including", when used herein, specify the presence
of stated features, integers, steps, operations, elements, and/or
components, but do not preclude the presence or addition of one
or more other features, integers, steps, operations, elements, components,
and/or groups thereof.
[0030] It will be understood that, although the terms first, second,
third etc. may be used herein to describe various elements, components,
regions, layers and/or sections, these elements, components, regions,
layers and/or sections should not be limited by these terms. These
terms are only used to distinguish one element, component, region,
layer or section from another region, layer or section. Thus, a
first element, component, region, layer or section discussed below
could be termed a second element, component, region, layer or section
without departing from the scope of example embodiments of the present
invention.
[0031] Spatially relative terms, such as "beneath", "below",
"lower", "above", "upper" and the
like, may be used herein for ease of description to describe one
element or a feature's relationship to another element or feature
as illustrated in the Figures. It will be understood that the spatially
relative terms are intended to encompass different orientations
of the device in use or operation in addition to the orientation
depicted in the Figures. For example, if the device in the Figures
is turned over, elements described as "below" or "beneath"
other elements or features would then be oriented "above"
the other elements or features. Thus, for example, the term "below"
can encompass both an orientation which is above as well as below.
The device may be otherwise oriented (rotated 90 degrees or viewed
or referenced at other orientations) and the spatially relative
descriptors used herein should be interpreted accordingly.
[0032] Example embodiments of the present invention are described
herein with reference to cross-sectional illustrations that are
schematic illustrations of idealized embodiments (and intermediate
structures). As such, variations from the shapes of the illustrations
as a result, for example, of manufacturing techniques and/or tolerances,
may be expected. Thus, example embodiments of the invention should
not be construed as limited to the particular shapes of regions
illustrated herein but may include deviations in shapes that result,
for example, from manufacturing. For example, an implanted region
illustrated as a rectangle may have rounded or curved features and/or
a gradient (e.g., of implant concentration) at its edges rather
than an abrupt change from an implanted region to a non-implanted
region. Likewise, a buried region formed by implantation may result
in some implantation in the region between the buried region and
the surface through which the implantation may take place. Thus,
the regions illustrated in the figures are schematic in nature and
their shapes do not necessarily illustrate the actual shape of a
region of a device and do not limit the scope of the present invention.
[0033] It should also be noted that in some alternative implementations,
the functions/acts noted may occur out of the order noted in the
FIGS. For example, two FIGS. shown in succession may in fact be
executed substantially concurrently or may sometimes be executed
in the reverse order, depending upon the functionality/acts involved.
[0034] Unless otherwise defined, all terms (including technical
and scientific terms) used herein have the same meaning as commonly
understood by one of ordinary skill in the art to which example
embodiments of the present invention belong. It will be further
understood that terms, such as those defined in commonly used dictionaries,
should be interpreted as having a meaning that is consistent with
their meaning in the context of the relevant art and will not be
interpreted in an idealized or overly formal sense unless expressly
so defined herein.
[0035] Example embodiments of the present invention will now be
described more fully with reference to the accompanying drawings,
in which preferred embodiments of the invention are shown. However,
the present invention is not limited to the example embodiments
described.
[0036] A solenoid valve 100 testable by a valve test apparatus
according to an example embodiment of the present invention will
now be described with reference to FIGS. 1A and 1B.
[0037] FIG. 1A is a diagram of a solenoid valve turned off according
to the conventional art. FIG. 1B is a diagram of a solenoid valve
turned on according to the conventional art.
[0038] Referring to FIGS. 1A and 1B, the solenoid valve 100 may
include an electromagnet coil 110, a plunger 120, a valve orifice
130, a poppet 140 and/or a spring 150.
[0039] The electromagnet coil 110 may be connected to a power supply
unit. When a current flows into the electromagnet coil 110 in response
to an electrical signal, the electromagnet coil 110 may generate
a magnetic force, moving the plunger 120.
[0040] The plunger 120 may be an iron pin that closes the valve
orifice 130. The plunger 120 may close the valve orifice 130 when
power is not supplied thereto. When a magnetic force is generated
by a current flowing into the electromagnet coil 110, the plunger
120 may move toward the electromagnet coil 110, opening the valve
orifice 130.
[0041] The valve orifice 130 initially may be closed by the plunger
120 and may be opened when the plunger 120 is moved away due to
the magnetic force. The valve orifice 130 may be connected to a
gas inlet 160. When the valve orifice 130 is opened, a gas may be
pumped into the solenoid valve 100 via the gas inlet 160.
[0042] The poppet 140 may direct the passage of gas pumped into
the solenoid valve 100 via the gas inlet 160. The valve orifice
130 may be connected to one end of the poppet 140, and the spring
150 may be connected to another end of the poppet 140. The poppet
140 may direct the passage of the gas pumped into the solenoid valve
100 via the gas inlet 160 while moving along a gas pumped into the
solenoid valve 100 via the valve orifice 130. Thus, a first gas
outlet 170 or a second gas outlet 180 may be opened according to
the movement of the poppet 140 in a lateral direction.
[0043] The spring 150 may be connected to the poppet 140 and may
push the poppet 140 away with its elastic force. When a gas is pumped
at a higher pressure into the solenoid valve 100 via the valve orifice
130 than the pressure generated by the elastic force of the spring
150, the poppet 140 may be pushed toward the spring 150 by the gas.
When no gas is pumped into the solenoid valve 100, the spring 150
may push the poppet 140 back toward the valve orifice 130, controlling
the passage of gas.
[0044] The operation of the solenoid valve 100 will now be described
in detail with reference to FIGS. 1A and 1B.
[0045] Referring to FIG. 1A, when the solenoid valve 100 is not
yet activated, the plunger 120 may close the valve orifice 130.
When the solenoid valve 100 is not yet activated, the poppet 140
may be pushed away from the spring 150 due to the elastic force
of the spring 150, positioning the poppet 140 near the valve orifice
130. When a gas is pumped into the solenoid valve 100 via the gas
inlet 160, the gas may be discharged through the first gas outlet
170.
[0046] Referring to FIG. 1B, when the solenoid valve 100 is activated,
a magnetic force may be generated by a current flowing into the
electromagnet coil 110. The magnetic force may move the plunger
120, which closes the valve orifice 130 such that the valve orifice
130 may be opened. Because the valve orifice 130 connects to the
gas inlet 160, a gas may be pumped into the solenoid valve 100 via
the gas inlet 160 when the valve orifice 130 is opened. When the
gas is pumped into the solenoid valve 100 via the gas inlet 160,
the poppet 140 may be affected by the pressure of the gas. When
the pressure of the gas becomes higher than the pressure generated
by the elastic force of the spring 150 connected to the poppet 140,
the poppet 140 may move toward the spring 150. The first gas outlet
170 may be closed by the poppet 140, and the second gas outlet 180
may be opened. When a gas is pumped into the solenoid valve 100
via the gas inlet 160, the gas may be discharged through the second
gas outlet 180.
[0047] A venturi valve 200 testable by a valve test apparatus according
to an example embodiment of the present invention will now be described
in detail with reference to FIGS. 2A and 2B. FIG. 2A is a front
view of a venturi valve according to the conventional art. FIG.
2B is a cross-sectional view of the venturi valve of FIG. 2A.
[0048] Referring to FIGS. 2A and 2B, the venturi valve 200 is a
shorter valve with middle portions that may be narrower than end
portions. The venturi value 200 may be used for measuring a gas
flow. The venturi valve 200 may include a first pipe 210, which
is formed in the shape of a dumbbell, and a second pipe 220, which
has a smaller diameter than the first pipe 210. The second pipe
220 may be connected to one side of the first pipe 210.
[0049] When a gas passes through relatively thin portions of the
first pipe 210, a rate flow of the gas may increase, decreasing
a pressure inside the first pipe 210. When the air pressure inside
the first pipe 210 decreases, a gas filling up the second pipe 220
may be sucked into the first pipe 210, decreasing the pressure inside
the second pipe 220. The gas flow inside the venturi valve 200 may
be measured based on the vacuum pressure inside the second pipe
220.
[0050] A valve test apparatus according to an example embodiment
of the present invention will now be described in detail with reference
to FIGS. 3 through 5.
[0051] FIG. 3 is a perspective view of a valve test apparatus according
to an example embodiment of the present invention. FIG. 4 is a diagram
illustrating the testing of a valve using a first measurement unit
of a valve test apparatus according to an example embodiment of
the present invention. FIG. 5 is a diagram illustrating the testing
of a valve using a second measurement unit of a valve test apparatus
according to an example embodiment of the present invention.
[0052] Referring to FIGS. 3 through 5, the valve test apparatus
may include a gas supply unit 310, a solenoid valve holding unit
320, a venturi valve holding unit 330, a measurement unit 340, a
timer unit 350 and/or a power supply unit 360.
[0053] The gas supply unit 310 supplies gas to the valve test apparatus.
The gas supply unit 310 may connect to the solenoid valve holding
unit 320. The gas supply unit 310 may include a gas pipe 312 through
which gas may be supplied by the gas supply unit 310. The gas supply
unit 310 may also include a regulator 314, which regulates the pressure
of gas provided by the gas supply unit 310. The gas supply unit
310 may supply gas to the valve test apparatus while regulating,
or uniformly maintaining, the pressure of the gas with the aid of
the regulator 314.
[0054] A solenoid valve 100 may be arranged on the solenoid valve
holding unit 320. One end of the solenoid valve holding unit 320
may be connected to one end of the gas supply unit 310. The other
end of the solenoid valve holding unit 320 may be connected to a
venturi valve 200 or a first measurement unit 342. The solenoid
valve holding unit 320 may include a plurality of holes (not shown)
through which gas may be pumped into or discharged from the solenoid
valve 100.
[0055] The venturi valve 200 may be arranged on the venturi valve
holding unit 230. The venturi valve 200 may be connected to the
solenoid valve holding unit 320 and a second measurement unit 344.
[0056] The measurement unit 340 may measure the pressure of gas
discharged from the solenoid valve 100 and/or the vacuum pressure
inside the venturi valve 200. The measurement unit 340 may include
the first measurement unit 342 and/or the second measurement unit
344. The first measurement unit 342 may be a pressure measurement
unit for measuring the pressure of gas discharged from the solenoid
valve 100. The second measurement unit 344 may be a vacuum pressure
measurement unit for measuring the vacuum pressure inside the venturi
valve 200.
[0057] When testing the solenoid valve 100, the flow of gas discharged
from the solenoid valve 100 may be determined based on the pressure
of the gas discharged from the solenoid valve 100. The pressure
of the gas may be measured by the first measurement unit 342.
[0058] Alternatively, the venturi valve 200 may be connected to
the solenoid valve holding unit 320. The vacuum pressure inside
the venturi valve 200 may be measured using the second measurement
unit 344. When testing the venturi valve 200, the venturi valve
200 may be connected to the second measurement unit 344 such that
the second measurement unit 344 measures the vacuum pressure inside
the venturi valve 200.
[0059] The timer unit 350 may determine how quickly the solenoid
valve 100 starts operating. For example, the timer unit 350 may
determine the amount of time it takes for the measurement unit 340
to detect a desired (or predetermined or expected) value after the
solenoid valve is activated.
[0060] The desired value is an expected or desired value that may
be detected from the solenoid valve 100 when the solenoid valve
100 operates normally. The desired value may be input to a timer
352 in advance. The desired value is a minimum measured value that
may be detected from a normally operating solenoid valve. The desired
value of a particular type of solenoid valve may be measured and
used to establish a measurement comparative table. For example,
when testing the solenoid valve 100, the desired value indexed from
the measurement comparative table may be input to the timer 352
for testing.
[0061] The timer unit 350 may include the timer 352 and/or a controller
354. The timer 352 may be connected to a power switch 362. The timer
unit 350 may be connected to the power switch 362, the first measurement
unit 342 and the second measurement unit 344. The power switch 362
may be connected to the solenoid valve 100. The power switch 362
may also be connected to the measurement unit 340 and/or the controller
354. The timer 352 may be set to measure a time interval between
when the solenoid valve 100 is activated and when the solenoid valve
100 starts operating.
[0062] The controller 354 may be connected to the timer 352 and
the measurement unit 340. The controller 354 may compare a measurement
value obtained by the measurement unit 340 with the desired value.
The controller 354 controls the timer 352 to stop when the same
value as the desired value is detected from the solenoid valve 100
by the measurement unit 340.
[0063] The power supply unit 360 may include the power switch which
may be connected to the solenoid valve 100 and/or the timer 352.
[0064] The valve test apparatus may test whether the solenoid valve
100 or the venturi valve 200 is operating normally. When an error
or defect is detected from semiconductor manufacturing equipment
equipped with a solenoid valve 100 or venturi valve 200, it may
be possible to determine whether the solenoid valve 100 or the venturi
valve 200 is defective by detaching the solenoid valve 100 or the
venturi valve 200 from the semiconductor manufacturing equipment.
The solenoid valve 100 or the venturi valve 200 may be tested to
determine whether the solenoid valve 100 or the venturi valve 200
is operating normally using the valve test apparatus. Replacement
of the solenoid valve 100 or the venturi valve 200 may not be necessary,
reducing additional costs incurred for valve replacement. It may
be possible to increase productivity by determining with minimal
delay whether the solenoid valve 100 or the venturi valve 200 is
operating normally.
[0065] It may be possible to more precisely measure a time interval
between when the solenoid valve 100 is activated and when the solenoid
valve 100 starts operating. It also may be possible to facilitate
the operation of the semiconductor manufacturing equipment by removing
a solenoid valve operating slowly, even when the solenoid valve
is operating normally.
[0066] A solenoid valve test method according to an example embodiment
of the present invention will now be described in detail with reference
to FIGS. 3 through 6. FIG. 6 is a flowchart illustrating a solenoid
valve test method using a valve test apparatus according to an example
embodiment of the present invention.
[0067] Referring to FIGS. 3 through 6, in operation S110, a solenoid
valve 100 to be tested may be arranged on the solenoid valve holding
unit 320 of the valve test apparatus according to an example embodiment
of the present invention. In operation S120, a gas may be supplied
to the solenoid valve 100 by the gas supply unit 310. The gas may
be pumped into the solenoid valve 100 via the gas inlet 312. The
regulator 314 regulates the pressure of the gas. In operation S130,
the solenoid valve 100 may be activated by turning on the power
switch 362 connected to the power supply unit 360. When the power
switch 362 is turned on, the timer 352, which may be connected to
the power switch 362, may begin to operate.
[0068] In operation S140, when a gas is pumped into the solenoid
valve 100 and discharged, the measurement unit 340 may measure the
flow of the gas discharged from the solenoid valve 100.
[0069] The first measurement unit 342 in the measurement unit 340
may measure the pressure of the gas discharged from the solenoid
valve 100, determining the flow of the gas discharged from the solenoid
valve 100. The solenoid valve 100 may be tested by connecting the
first measurement unit 342 to the solenoid valve holding unit 320.
[0070] The second measurement unit 344 in the measurement unit
340 may pass the gas discharged from the solenoid valve 100 through
a venturi valve 200, which is operating normally. The second measurement
unit 344 may measure the vacuum pressure inside the venturi valve
200, determining the flow of the gas discharged from the solenoid
valve 100. The solenoid valve 100 may be tested by arranging the
venturi valve 200 on the venturi valve holding unit 330 of the valve
test apparatus, and connecting the venturi valve 200 to the second
measurement unit 344.
[0071] When the gas discharged from the solenoid valve 100 passes
through narrow portions of the first pipe 210 of the venturi valve
200, the gas flow may increase and the pressure may decrease. When
the air pressure inside the first pipe 210 decreases, a gas filling
up the second pipe 220 of the venturi valve 200 may be sucked into
the first pipe 210. The air pressure inside the second pipe 220
may decrease, creating a vacuum inside the second pipe 220. The
flow of the gas discharged from the solenoid valve 100 may be determined
by measuring the vacuum pressure inside the second pipe 220.
[0072] A desired pressure value of the gas discharged from the
solenoid valve 100 may be input to a controller 354 in a timer unit
350 in advance. A timer 352 in the timer unit 350 may be set when
the power switch 362 connected to the solenoid valve 100 is turned
on. In operation S150, the timer 352 may stop when the same pressure
value as the desired pressure value is detected from the solenoid
valve 100 by the measurement unit 340. A time interval, between
when the solenoid valve 100 is turned on and when the solenoid valve
100 begins to properly discharge gas, may be measured. It may be
possible to determine the amount of time for the solenoid valve
100 to begin operating based on time information provided by the
timer 352. In operation S60, the detected pressure value may be
compared with a plurality of pressure values included in a measurement
comparative table. Based on the comparison results, it may be determined
whether the solenoid valve 100 is operating normally.
[0073] When an error or defect is detected from semiconductor manufacturing
equipment equipped with a solenoid valve 100 or venturi valve 200,
the solenoid valve 100 or the venturi valve 200 may be detached
from the semiconductor manufacturing equipment and tested using
the valve test apparatus to determine whether the solenoid valve
100 or the venturi valve 200 is operating normally or defective.
If the valve test apparatus determines that the solenoid valve 100
or the venturi valve 200 is operating normally, it may be determined
that replacement of the solenoid valve 100 or the venturi valve
200 is not necessary, decreasing the additional costs incurred for
valve replacement.
[0074] It may possible to increase productivity by determining
with minimal delay whether the solenoid valve 100 or the venturi
valve 200 is operating normally. It may also be possible to more
precisely measure a time interval between when the solenoid valve
100 is activated and when the solenoid valve 100 starts operating.
It may further be possible to facilitate the operation of the semiconductor
manufacturing equipment by removing a solenoid valve operating slowly,
even when the solenoid valve is operating normally.
[0075] A venturi valve test method according to an example embodiment
of the present invention will now be described in detail with reference
to FIGS. 3, 5, and 7. FIG. 7 is a flowchart illustrating a venturi
valve test method using a valve test apparatus according to an example
embodiment of the present invention.
[0076] Referring to FIG. 7, in operation S210, a solenoid valve
100, which is operating normally, may be arranged on the solenoid
valve holding unit 320 of the valve test apparatus according to
an example embodiment of the present invention.
[0077] In operation S220, a venturi valve 200 to be tested may
be arranged on the venturi Valve holding unit 340 of the valve test
apparatus. The venturi valve 200 may be connected to the solenoid
valve holding unit 320 and the second measurement unit 344 in the
measurement unit 340.
[0078] In operation S230, a gas may be supplied to the venturi
valve 200 by the gas supply unit 310. A gas may be pumped into the
venturi valve 200 via the gas inlet 312. The regulator 314 may regulate
the pressure of the gas. In operation 240, the solenoid valve 100
may be activated by turning on the power switch 362 connected to
the power supply unit 360. A gas may be pumped into and discharged
from the solenoid valve 100.
[0079] In operation S250, when the gas discharged from the solenoid
valve 100 passes through the venturi valve 200, the second measurement
unit 344 in the measurement unit 340 may measure the vacuum pressure
inside the venturi valve 200. As the pressure of the gas passing
through the first pipe 210 of the venturi valve 200 decreases, an
increasing amount of gas filling up the second pipe 220 of the venturi
valve 200 may be sucked into the first pipe 210, creating a vacuum
inside the second pipe 210. The second measurement unit 220 may
measure the vacuum pressure inside the second pipe 210.
[0080] The valve test apparatus may more precisely determine whether
the venturi valve 200 is operating normally (e.g., whether the gas
pumped into the venturi valve 200 is properly discharged). When
an error or defect is detected from semiconductor manufacturing
equipment equipped with a venturi valve, it may be possible to determine
whether the venturi valve is defective by detaching the venturi
valve from the semiconductor manufacturing equipment and testing
whether the venturi valve is operating normally using the valve
test apparatus. If the valve test apparatus determines that the
venturi valve is operating normally, it may be determined that replacement
of the venturi valve may not be necessary, decreasing the additional
costs for valve replacement. It may also be possible to increase
productivity by determining with minimal delay whether the venturi
valve is operating normally.
[0081] As described above, an apparatus for testing a valve, a
solenoid valve test method and a venturi valve test method according
to the example embodiments of the present invention provides at
least the following advantages.
[0082] It may be possible to increase efficiency and/or productivity
by determining whether or not the solenoid valve or the venturi
valve is operating normally.
[0083] Because the valve test apparatus decreases the likelihood
of replacing a solenoid valve or a venturi valve when the solenoid
valve or the venturi valve is not defective, it may be possible
to decrease additional costs incurred for valve replacement.
[0084] It may be possible to facilitate the operation of the semiconductor
manufacturing equipment by removing a solenoid valve operating slowly,
even when the solenoid valve is operating normally.
[0085] The foregoing is illustrative of the example embodiments
of the present invention and is not to be construed as limiting
thereof. Although a few example embodiments of the present invention
have been described, those skilled in the art will readily appreciate
that many modifications are possible in the example embodiments
without materially departing from the novel teachings and advantages
of the present invention. Accordingly, all such modifications are
intended to be included within the scope of this invention as defined
in the claims. In the claims, means-plus-function clauses are intended
to cover the structures described herein as performing the recited
function, and not only structural equivalents but also equivalent
structures. Therefore, it is to be understood that the foregoing
is illustrative of the present invention and is not to be construed
as limited to the specific embodiments disclosed, and that modifications
to the disclosed embodiments, as well as other embodiments, are
intended to be included within the scope of the appended claims. |